Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers

Abstract Aiming at the problem that it is difficult to realize low-cost, high-performance and large-scale utilization of cementitious materials prepared from bulk solid wastes, this paper constructs a set of composite cementitious system based on alkaline activation of slag and fly ash (FA) by calci...

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Main Authors: Miaomiao Gong, Ao Shen, Yiyi Wang, Haoran Lin, Rui He
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-88194-y
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author Miaomiao Gong
Ao Shen
Yiyi Wang
Haoran Lin
Rui He
author_facet Miaomiao Gong
Ao Shen
Yiyi Wang
Haoran Lin
Rui He
author_sort Miaomiao Gong
collection DOAJ
description Abstract Aiming at the problem that it is difficult to realize low-cost, high-performance and large-scale utilization of cementitious materials prepared from bulk solid wastes, this paper constructs a set of composite cementitious system based on alkaline activation of slag and fly ash (FA) by calcium carbide slag (CCS) and synergistic activation of sodium sulfate (Na2SO4) as a chemical dopant. The influence of factors such as solid waste type, mixing ratio, and Na2SO4 content on the mechanical properties of composite cementitious systems was investigated by assessing compressive strength and analyzing microstructure using XRD, SEM-EDS, and FTIR. The test results indicate that CCS and Na2SO4 exert significant influences on the strength of the composite cementitious system. CCS acts as an alkali activator, enhancing the system’s hydration with an optimal dosage of 25%. Low Na2SO4 content also promotes hydration, but higher concentrations disrupt the internal structure of the cementitious system post-coagulation, with an optimal content of 6%. The Projection Pursuit Regression (PPR) strength prediction model can fit the actual experimental data very well, which provides a feasible method for the proportion design and mechanical strength prediction of all-solid-waste cementitious systems.
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institution Kabale University
issn 2045-2322
language English
publishDate 2025-01-01
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spelling doaj-art-646ff40750dd4b7cbe4c9593fed4b9e22025-02-02T12:20:43ZengNature PortfolioScientific Reports2045-23222025-01-0115111510.1038/s41598-025-88194-yAlkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymersMiaomiao Gong0Ao Shen1Yiyi Wang2Haoran Lin3Rui He4College of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityAbstract Aiming at the problem that it is difficult to realize low-cost, high-performance and large-scale utilization of cementitious materials prepared from bulk solid wastes, this paper constructs a set of composite cementitious system based on alkaline activation of slag and fly ash (FA) by calcium carbide slag (CCS) and synergistic activation of sodium sulfate (Na2SO4) as a chemical dopant. The influence of factors such as solid waste type, mixing ratio, and Na2SO4 content on the mechanical properties of composite cementitious systems was investigated by assessing compressive strength and analyzing microstructure using XRD, SEM-EDS, and FTIR. The test results indicate that CCS and Na2SO4 exert significant influences on the strength of the composite cementitious system. CCS acts as an alkali activator, enhancing the system’s hydration with an optimal dosage of 25%. Low Na2SO4 content also promotes hydration, but higher concentrations disrupt the internal structure of the cementitious system post-coagulation, with an optimal content of 6%. The Projection Pursuit Regression (PPR) strength prediction model can fit the actual experimental data very well, which provides a feasible method for the proportion design and mechanical strength prediction of all-solid-waste cementitious systems.https://doi.org/10.1038/s41598-025-88194-ySolid wastesGeopolymersAlkali-sulfate synergistic activationMechanical propertyPPR modeling
spellingShingle Miaomiao Gong
Ao Shen
Yiyi Wang
Haoran Lin
Rui He
Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
Scientific Reports
Solid wastes
Geopolymers
Alkali-sulfate synergistic activation
Mechanical property
PPR modeling
title Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
title_full Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
title_fullStr Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
title_full_unstemmed Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
title_short Alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
title_sort alkali and sulfate effects on mechanical properties and microscopic mechanisms of slag and fly ash geopolymers
topic Solid wastes
Geopolymers
Alkali-sulfate synergistic activation
Mechanical property
PPR modeling
url https://doi.org/10.1038/s41598-025-88194-y
work_keys_str_mv AT miaomiaogong alkaliandsulfateeffectsonmechanicalpropertiesandmicroscopicmechanismsofslagandflyashgeopolymers
AT aoshen alkaliandsulfateeffectsonmechanicalpropertiesandmicroscopicmechanismsofslagandflyashgeopolymers
AT yiyiwang alkaliandsulfateeffectsonmechanicalpropertiesandmicroscopicmechanismsofslagandflyashgeopolymers
AT haoranlin alkaliandsulfateeffectsonmechanicalpropertiesandmicroscopicmechanismsofslagandflyashgeopolymers
AT ruihe alkaliandsulfateeffectsonmechanicalpropertiesandmicroscopicmechanismsofslagandflyashgeopolymers