Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety

The polymeric insulating materials widely used in measuring instrument enclosures must meet specific flammability requirements. In this study, we systematically assessed the impact of minor compositional changes, such as pigments and fillers, on horizontal burning (HB) classification according to th...

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Main Authors: Gaber Beges, Domen Hudoklin
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/10/5480
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author Gaber Beges
Domen Hudoklin
author_facet Gaber Beges
Domen Hudoklin
author_sort Gaber Beges
collection DOAJ
description The polymeric insulating materials widely used in measuring instrument enclosures must meet specific flammability requirements. In this study, we systematically assessed the impact of minor compositional changes, such as pigments and fillers, on horizontal burning (HB) classification according to the EN 60695-11-10 standard. We tested 64 polymer combinations at thicknesses of 1.5 mm and 3.0 mm, classifying samples into HB, HB40 or HB75 categories. The results demonstrated that additives significantly influenced the HB classifications more than thickness. Specifically, we classified 31 samples as HB, 16 as HB40, 15 as HB75, while two were unclassifiable. Several material groups consistently achieved specific HB classifications regardless of minor additive variations. These findings offer manufacturers clear guidance for selecting polymer-additive systems, facilitating informed decisions and enabling a streamlined “worst-case” testing strategy. Ultimately, this approach enhances manufacturers’ ability to efficiently achieve product safety compliance, reducing certification costs without compromising safety.
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spelling doaj-art-6290b1a8e69b4cb0b4d4725826b3e1e52025-08-20T01:56:14ZengMDPI AGApplied Sciences2076-34172025-05-011510548010.3390/app15105480Material Composition Testing Related to Measurement Instrument Enclosure Design and SafetyGaber Beges0Domen Hudoklin1Faculty of Electrical Engineering, University of Ljubljana, Trzaska 25, 1000 Ljubljana, SloveniaFaculty of Electrical Engineering, University of Ljubljana, Trzaska 25, 1000 Ljubljana, SloveniaThe polymeric insulating materials widely used in measuring instrument enclosures must meet specific flammability requirements. In this study, we systematically assessed the impact of minor compositional changes, such as pigments and fillers, on horizontal burning (HB) classification according to the EN 60695-11-10 standard. We tested 64 polymer combinations at thicknesses of 1.5 mm and 3.0 mm, classifying samples into HB, HB40 or HB75 categories. The results demonstrated that additives significantly influenced the HB classifications more than thickness. Specifically, we classified 31 samples as HB, 16 as HB40, 15 as HB75, while two were unclassifiable. Several material groups consistently achieved specific HB classifications regardless of minor additive variations. These findings offer manufacturers clear guidance for selecting polymer-additive systems, facilitating informed decisions and enabling a streamlined “worst-case” testing strategy. Ultimately, this approach enhances manufacturers’ ability to efficiently achieve product safety compliance, reducing certification costs without compromising safety.https://www.mdpi.com/2076-3417/15/10/5480material testinghorizontal burning method (HB)fire hazard testingmaterial flammabilityinsulation materialssafety
spellingShingle Gaber Beges
Domen Hudoklin
Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety
Applied Sciences
material testing
horizontal burning method (HB)
fire hazard testing
material flammability
insulation materials
safety
title Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety
title_full Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety
title_fullStr Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety
title_full_unstemmed Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety
title_short Material Composition Testing Related to Measurement Instrument Enclosure Design and Safety
title_sort material composition testing related to measurement instrument enclosure design and safety
topic material testing
horizontal burning method (HB)
fire hazard testing
material flammability
insulation materials
safety
url https://www.mdpi.com/2076-3417/15/10/5480
work_keys_str_mv AT gaberbeges materialcompositiontestingrelatedtomeasurementinstrumentenclosuredesignandsafety
AT domenhudoklin materialcompositiontestingrelatedtomeasurementinstrumentenclosuredesignandsafety