The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges

The integration of 3D printing technologies in automated manufacturing systems marks a significant progression in the manufacturing industry, enabling elevated degrees of customization, efficiency, and sustainability. This paper explores the synergy between 3D printing and automation by conducting a...

Full description

Saved in:
Bibliographic Details
Main Authors: Antreas Kantaros, Christos Drosos, Michail Papoutsidakis, Evangelos Pallis, Theodore Ganetsos
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Automation
Subjects:
Online Access:https://www.mdpi.com/2673-4052/6/2/21
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850156629767487488
author Antreas Kantaros
Christos Drosos
Michail Papoutsidakis
Evangelos Pallis
Theodore Ganetsos
author_facet Antreas Kantaros
Christos Drosos
Michail Papoutsidakis
Evangelos Pallis
Theodore Ganetsos
author_sort Antreas Kantaros
collection DOAJ
description The integration of 3D printing technologies in automated manufacturing systems marks a significant progression in the manufacturing industry, enabling elevated degrees of customization, efficiency, and sustainability. This paper explores the synergy between 3D printing and automation by conducting a critical literature review combined with case study analysis, focusing on their roles in enhancing production lines within the framework of Industry 4.0 and smart factories. Key opportunities presented by this integration include mass customization at scale, reduced material waste, and improved just-in-time manufacturing processes. However, challenges related to quality control, scalability, and workforce adaptation remain critical issues that require careful consideration. The study also examines the emerging role of hybrid manufacturing systems that combine additive and subtractive processes, alongside the growing need for standardized regulations and frameworks to ensure consistency and safety. Case studies are highlighted, showcasing real-world applications of automated 3D printing technologies and AI-driven print optimization techniques. In conclusion, this paper contributes to advancing the scholarly understanding of automated 3D printing by synthesizing technical, organizational, and regulatory insights and outlining future trajectories for sustainable and agile production ecosystems.
format Article
id doaj-art-627f6ba6fea2405195ae7e9e1b9c6e4e
institution OA Journals
issn 2673-4052
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Automation
spelling doaj-art-627f6ba6fea2405195ae7e9e1b9c6e4e2025-08-20T02:24:26ZengMDPI AGAutomation2673-40522025-05-01622110.3390/automation6020021The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and ChallengesAntreas Kantaros0Christos Drosos1Michail Papoutsidakis2Evangelos Pallis3Theodore Ganetsos4Department of Industrial Design and Production Engineering, University of West Attica, 12244 Athens, GreeceDepartment of Industrial Design and Production Engineering, University of West Attica, 12244 Athens, GreeceDepartment of Industrial Design and Production Engineering, University of West Attica, 12244 Athens, GreeceDepartment of Industrial Design and Production Engineering, University of West Attica, 12244 Athens, GreeceDepartment of Industrial Design and Production Engineering, University of West Attica, 12244 Athens, GreeceThe integration of 3D printing technologies in automated manufacturing systems marks a significant progression in the manufacturing industry, enabling elevated degrees of customization, efficiency, and sustainability. This paper explores the synergy between 3D printing and automation by conducting a critical literature review combined with case study analysis, focusing on their roles in enhancing production lines within the framework of Industry 4.0 and smart factories. Key opportunities presented by this integration include mass customization at scale, reduced material waste, and improved just-in-time manufacturing processes. However, challenges related to quality control, scalability, and workforce adaptation remain critical issues that require careful consideration. The study also examines the emerging role of hybrid manufacturing systems that combine additive and subtractive processes, alongside the growing need for standardized regulations and frameworks to ensure consistency and safety. Case studies are highlighted, showcasing real-world applications of automated 3D printing technologies and AI-driven print optimization techniques. In conclusion, this paper contributes to advancing the scholarly understanding of automated 3D printing by synthesizing technical, organizational, and regulatory insights and outlining future trajectories for sustainable and agile production ecosystems.https://www.mdpi.com/2673-4052/6/2/213D printingautomated manufacturingIndustry 4.0mass customizationhybrid manufacturingAI-driven optimization
spellingShingle Antreas Kantaros
Christos Drosos
Michail Papoutsidakis
Evangelos Pallis
Theodore Ganetsos
The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges
Automation
3D printing
automated manufacturing
Industry 4.0
mass customization
hybrid manufacturing
AI-driven optimization
title The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges
title_full The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges
title_fullStr The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges
title_full_unstemmed The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges
title_short The Role of 3D Printing in Advancing Automated Manufacturing Systems: Opportunities and Challenges
title_sort role of 3d printing in advancing automated manufacturing systems opportunities and challenges
topic 3D printing
automated manufacturing
Industry 4.0
mass customization
hybrid manufacturing
AI-driven optimization
url https://www.mdpi.com/2673-4052/6/2/21
work_keys_str_mv AT antreaskantaros theroleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT christosdrosos theroleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT michailpapoutsidakis theroleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT evangelospallis theroleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT theodoreganetsos theroleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT antreaskantaros roleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT christosdrosos roleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT michailpapoutsidakis roleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT evangelospallis roleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges
AT theodoreganetsos roleof3dprintinginadvancingautomatedmanufacturingsystemsopportunitiesandchallenges