A monitoring network SIMNet for weld penetration status based on multimodal fusion
Abstract This paper primarily addresses the challenges posed by the difficulties in directly measuring the fusion width at the bottom of the weld and in real-time monitoring of the penetration state during the groove welding process. It focuses on the research of online penetration state monitoring...
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| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Nature Portfolio
2025-07-01
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| Series: | Scientific Reports |
| Subjects: | |
| Online Access: | https://doi.org/10.1038/s41598-025-06324-y |
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| Summary: | Abstract This paper primarily addresses the challenges posed by the difficulties in directly measuring the fusion width at the bottom of the weld and in real-time monitoring of the penetration state during the groove welding process. It focuses on the research of online penetration state monitoring technology, which utilizes multi-modal signals such as sound and image during the welding process. The multimodal network proposed in this paper, SIMNet, first employs the short-time Fourier transform (STFT) to convert the original sound signal into the time–frequency domain for preliminary feature extraction. Secondly, a visual feature extractor based on an attention mechanism is used to extract image features. Meanwhile, a cosine similarity loss function is introduced to align the features of the two modalities in the semantic space before fusion. Finally, the interaction and fusion of features are achieved through a cross-attention mechanism. The experimental results demonstrate that SIMNet achieves the best performance with a mean squared error (MSE) of 0.1141 mm, compared to other mainstream algorithms. Furthermore, the inference speed with multimodal input reaches 60 frames per second (FPS), enabling quantitative and real-time multimodal fusion intelligent penetration state monitoring. |
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| ISSN: | 2045-2322 |