SURFACE ROUGHNESS DECREASE IN THE ELECTROCHEMICAL-ULTRASONIC HYBRID MACHINING

The paper deals with the presentation of a method for numerical modeling and simulation of the effect of the ultrasonic component in the electrochemical-ultrasonic hybrid machining. The focus is on removing surface microgeometry peaks beneath the passivated layer and the surface smoothing mechanism....

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Bibliographic Details
Main Authors: Cornel Cristian Enciu, Liviu Daniel Ghiculescu, Ovidiu Dorin Alupei Cojocariu, Marius Vali Lazar
Format: Article
Language:English
Published: Editura Politehnica, Timisoara 2025-03-01
Series:Nonconventional Technologies Review
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Online Access:http://www.revtn.ro/index.php/revtn/article/view/506
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Summary:The paper deals with the presentation of a method for numerical modeling and simulation of the effect of the ultrasonic component in the electrochemical-ultrasonic hybrid machining. The focus is on removing surface microgeometry peaks beneath the passivated layer and the surface smoothing mechanism. A shear fatigue resistance calculation was performed for C120 steel. After defining the input parameters, the numerical modeling and simulation were conducted using the specialized software program Comsol Multiphysics. A scanning electron microscope analysis of the processed surfaces was carried out, followed by a study of the influence of each machining parameter (current density, ultrasonic power, machining time).
ISSN:2359-8646
2359-8654