Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches

Clarifying the mechanical property degradation mechanism for the rail materials of the advanced electromagnetic launcher is vital for enhancing its life-cycle performance, which remains unclear so far. In this study, detailed analysis was performed on the Cu–Cr–Zr rail subjected to 12 launches to id...

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Main Authors: Chengcheng Li, Weihao Li, Shiyu Hao, Huantong Shi, Li Chen, Chuncai Kong, Feng Jiang, Xingwen Li
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425002923
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author Chengcheng Li
Weihao Li
Shiyu Hao
Huantong Shi
Li Chen
Chuncai Kong
Feng Jiang
Xingwen Li
author_facet Chengcheng Li
Weihao Li
Shiyu Hao
Huantong Shi
Li Chen
Chuncai Kong
Feng Jiang
Xingwen Li
author_sort Chengcheng Li
collection DOAJ
description Clarifying the mechanical property degradation mechanism for the rail materials of the advanced electromagnetic launcher is vital for enhancing its life-cycle performance, which remains unclear so far. In this study, detailed analysis was performed on the Cu–Cr–Zr rail subjected to 12 launches to identify the key factors influencing the microstructures and mechanical properties. The results reveal significant decreases in the dislocation density and the precipitate size but not the content, and the almost unchanged grain size near the contact surface after the 12 shots. The hardness and yield strength of the rail surface decrease, especially in the middle section. Theoretical analysis proves the dominant role of the elevated temperature and the thermal phonon-dislocation interactions in reducing the dislocation activation energy and density, which lowers the diffusion coefficient and refines the precipitate by dissolution and re-precipitation induced by the extreme conditions. The calculated yield strength aligns well with the experimental data, confirming the lowered dislocation strengthening responsible for the decreased yield strength even with the increased grain boundary and precipitation strengthening.
format Article
id doaj-art-612be152cdc24ae4aeb03c96702f0737
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-612be152cdc24ae4aeb03c96702f07372025-02-12T05:31:15ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013534633473Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launchesChengcheng Li0Weihao Li1Shiyu Hao2Huantong Shi3Li Chen4Chuncai Kong5Feng Jiang6Xingwen Li7State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049, China; Corresponding author.State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049, ChinaSchool of Physics, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049, ChinaClarifying the mechanical property degradation mechanism for the rail materials of the advanced electromagnetic launcher is vital for enhancing its life-cycle performance, which remains unclear so far. In this study, detailed analysis was performed on the Cu–Cr–Zr rail subjected to 12 launches to identify the key factors influencing the microstructures and mechanical properties. The results reveal significant decreases in the dislocation density and the precipitate size but not the content, and the almost unchanged grain size near the contact surface after the 12 shots. The hardness and yield strength of the rail surface decrease, especially in the middle section. Theoretical analysis proves the dominant role of the elevated temperature and the thermal phonon-dislocation interactions in reducing the dislocation activation energy and density, which lowers the diffusion coefficient and refines the precipitate by dissolution and re-precipitation induced by the extreme conditions. The calculated yield strength aligns well with the experimental data, confirming the lowered dislocation strengthening responsible for the decreased yield strength even with the increased grain boundary and precipitation strengthening.http://www.sciencedirect.com/science/article/pii/S2238785425002923Electromagnetic launchCu–Cr–Zr railExtreme conditionsMicrostructure evolutionMechanical property degradation
spellingShingle Chengcheng Li
Weihao Li
Shiyu Hao
Huantong Shi
Li Chen
Chuncai Kong
Feng Jiang
Xingwen Li
Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches
Journal of Materials Research and Technology
Electromagnetic launch
Cu–Cr–Zr rail
Extreme conditions
Microstructure evolution
Mechanical property degradation
title Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches
title_full Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches
title_fullStr Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches
title_full_unstemmed Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches
title_short Microstructure and mechanical property degradation mechanism of Cu–Cr–Zr rail after extreme electromagnetic launches
title_sort microstructure and mechanical property degradation mechanism of cu cr zr rail after extreme electromagnetic launches
topic Electromagnetic launch
Cu–Cr–Zr rail
Extreme conditions
Microstructure evolution
Mechanical property degradation
url http://www.sciencedirect.com/science/article/pii/S2238785425002923
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