Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient

Powdered oil ingredients are widely used across food, nutrition, and personal care industries, but they are typically produced through encapsulation technologies that involve multiple additives and stabilizers. These systems can compromise oxidative stability, clean-label compliance, and functional...

Full description

Saved in:
Bibliographic Details
Main Authors: Walter Rakitsky, Leon Parker, Kevin Ward, Thomas Pilarski, James Price, Mona Correa, Roberta Miller, Veronica Benites, Dino Athanasiadis, Bryce Doherty, Lucy Edy, Jon Wittenberg, Gener Eliares, Daniel Gates, Manuel Oliveira, Frédéric Destaillats, Scott Franklin
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Microorganisms
Subjects:
Online Access:https://www.mdpi.com/2076-2607/13/7/1659
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849252084389511168
author Walter Rakitsky
Leon Parker
Kevin Ward
Thomas Pilarski
James Price
Mona Correa
Roberta Miller
Veronica Benites
Dino Athanasiadis
Bryce Doherty
Lucy Edy
Jon Wittenberg
Gener Eliares
Daniel Gates
Manuel Oliveira
Frédéric Destaillats
Scott Franklin
author_facet Walter Rakitsky
Leon Parker
Kevin Ward
Thomas Pilarski
James Price
Mona Correa
Roberta Miller
Veronica Benites
Dino Athanasiadis
Bryce Doherty
Lucy Edy
Jon Wittenberg
Gener Eliares
Daniel Gates
Manuel Oliveira
Frédéric Destaillats
Scott Franklin
author_sort Walter Rakitsky
collection DOAJ
description Powdered oil ingredients are widely used across food, nutrition, and personal care industries, but they are typically produced through encapsulation technologies that involve multiple additives and stabilizers. These systems can compromise oxidative stability, clean-label compliance, and functional performance. Here, we present the development and characterization of a novel high-oleic algal powder (HOAP) produced from a heterotrophically fermented microalgae. The production strain was developed through classical mutagenesis to enhance oleic acid and lipid accumulation. Three independent fermentation batches at a 20 L scale demonstrated strong reproducibility in key metrics, including dried-cell weight (210.0 g per L on average, CV% = 0.7), oil content (62.0% of DCW on average, CV% = 2.0), and oleic acid (88.8% of total fatty acids on average, CV% = 0.1). HOAP exhibited a favorable nutritional profile (e.g., high monounsaturated fat and fiber, low sugar and moisture) and good oxidative stability under ambient and accelerated storage conditions. Microbiological analyses confirmed compliance with food-grade standards, and in silico allergenicity screening revealed no clinically relevant homologs. Unlike traditional oil powders, HOAP does not require encapsulation and retains oil within a natural protein–fiber matrix, offering both functional and clean-labeling advantages. Its compositional attributes and stability profile support potential use in food, nutrition, and the delivery of bioactive nutrients. These findings establish HOAP as a next generation of oil powder ingredients with broad application potential.
format Article
id doaj-art-610bbd40accf49ffb731f9990a82f97d
institution Kabale University
issn 2076-2607
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Microorganisms
spelling doaj-art-610bbd40accf49ffb731f9990a82f97d2025-08-20T03:56:45ZengMDPI AGMicroorganisms2076-26072025-07-01137165910.3390/microorganisms13071659Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder IngredientWalter Rakitsky0Leon Parker1Kevin Ward2Thomas Pilarski3James Price4Mona Correa5Roberta Miller6Veronica Benites7Dino Athanasiadis8Bryce Doherty9Lucy Edy10Jon Wittenberg11Gener Eliares12Daniel Gates13Manuel Oliveira14Frédéric Destaillats15Scott Franklin16Checkerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USACheckerspot, Inc., Alameda, CA 94501, USAPowdered oil ingredients are widely used across food, nutrition, and personal care industries, but they are typically produced through encapsulation technologies that involve multiple additives and stabilizers. These systems can compromise oxidative stability, clean-label compliance, and functional performance. Here, we present the development and characterization of a novel high-oleic algal powder (HOAP) produced from a heterotrophically fermented microalgae. The production strain was developed through classical mutagenesis to enhance oleic acid and lipid accumulation. Three independent fermentation batches at a 20 L scale demonstrated strong reproducibility in key metrics, including dried-cell weight (210.0 g per L on average, CV% = 0.7), oil content (62.0% of DCW on average, CV% = 2.0), and oleic acid (88.8% of total fatty acids on average, CV% = 0.1). HOAP exhibited a favorable nutritional profile (e.g., high monounsaturated fat and fiber, low sugar and moisture) and good oxidative stability under ambient and accelerated storage conditions. Microbiological analyses confirmed compliance with food-grade standards, and in silico allergenicity screening revealed no clinically relevant homologs. Unlike traditional oil powders, HOAP does not require encapsulation and retains oil within a natural protein–fiber matrix, offering both functional and clean-labeling advantages. Its compositional attributes and stability profile support potential use in food, nutrition, and the delivery of bioactive nutrients. These findings establish HOAP as a next generation of oil powder ingredients with broad application potential.https://www.mdpi.com/2076-2607/13/7/1659algae fermentationencapsulation-free oil powderoil delivery systemoil powderlipid rich powder
spellingShingle Walter Rakitsky
Leon Parker
Kevin Ward
Thomas Pilarski
James Price
Mona Correa
Roberta Miller
Veronica Benites
Dino Athanasiadis
Bryce Doherty
Lucy Edy
Jon Wittenberg
Gener Eliares
Daniel Gates
Manuel Oliveira
Frédéric Destaillats
Scott Franklin
Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient
Microorganisms
algae fermentation
encapsulation-free oil powder
oil delivery system
oil powder
lipid rich powder
title Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient
title_full Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient
title_fullStr Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient
title_full_unstemmed Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient
title_short Fermentation of Microalgae as a Platform for Naturally Encapsulated Oil Powders: Characterization of a High-Oleic Algal Powder Ingredient
title_sort fermentation of microalgae as a platform for naturally encapsulated oil powders characterization of a high oleic algal powder ingredient
topic algae fermentation
encapsulation-free oil powder
oil delivery system
oil powder
lipid rich powder
url https://www.mdpi.com/2076-2607/13/7/1659
work_keys_str_mv AT walterrakitsky fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT leonparker fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT kevinward fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT thomaspilarski fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT jamesprice fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT monacorrea fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT robertamiller fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT veronicabenites fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT dinoathanasiadis fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT brycedoherty fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT lucyedy fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT jonwittenberg fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT genereliares fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT danielgates fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT manueloliveira fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT fredericdestaillats fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient
AT scottfranklin fermentationofmicroalgaeasaplatformfornaturallyencapsulatedoilpowderscharacterizationofahigholeicalgalpowderingredient