SLM-printed EUROFER steel for fusion applications

This study investigates selective laser melting (SLM) of atomized EUROFER97 powder for fusion applications, focusing on two fabrications and their resulting microstructure, tensile properties, impact toughness, and leak-tightness. Optimized powder preparation improved chemical composition and grain...

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Main Authors: Ramil Gaisin, Carsten Bonnekoh, Simon Bonk, Heiko Neuberger, Vladimir Chakin, Michael Rieth
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Nuclear Materials and Energy
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2352179125000936
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author Ramil Gaisin
Carsten Bonnekoh
Simon Bonk
Heiko Neuberger
Vladimir Chakin
Michael Rieth
author_facet Ramil Gaisin
Carsten Bonnekoh
Simon Bonk
Heiko Neuberger
Vladimir Chakin
Michael Rieth
author_sort Ramil Gaisin
collection DOAJ
description This study investigates selective laser melting (SLM) of atomized EUROFER97 powder for fusion applications, focusing on two fabrications and their resulting microstructure, tensile properties, impact toughness, and leak-tightness. Optimized powder preparation improved chemical composition and grain size after heat treatment, enhancing Charpy impact toughness with an upper shelf energy surpassing the EUROFER97 standard and a lower ductile-to-brittle transition temperature (−120 °C vs. −100 °C). Tensile properties, including yield and ultimate strength and elongation, were similar to the EUROFER97 reference material.SLM-printed capsules demonstrated excellent leak-tightness, with helium leak rates well below ITER requirements, and burst tests confirmed ultimate strengths exceeding 700 MPa. These findings showcase potential of SLM for creating complex components for fusion reactor blankets with tailored mechanical properties.
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issn 2352-1791
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publishDate 2025-06-01
publisher Elsevier
record_format Article
series Nuclear Materials and Energy
spelling doaj-art-60e585f354f847a8a3a189f3855a0bef2025-08-20T02:26:14ZengElsevierNuclear Materials and Energy2352-17912025-06-014310195110.1016/j.nme.2025.101951SLM-printed EUROFER steel for fusion applicationsRamil Gaisin0Carsten Bonnekoh1Simon Bonk2Heiko Neuberger3Vladimir Chakin4Michael Rieth5Corresponding author.; Karlsruhe Institute of Technology, Kaiserstraße 12, 76131 Karlsruhe, GermanyKarlsruhe Institute of Technology, Kaiserstraße 12, 76131 Karlsruhe, GermanyKarlsruhe Institute of Technology, Kaiserstraße 12, 76131 Karlsruhe, GermanyKarlsruhe Institute of Technology, Kaiserstraße 12, 76131 Karlsruhe, GermanyKarlsruhe Institute of Technology, Kaiserstraße 12, 76131 Karlsruhe, GermanyKarlsruhe Institute of Technology, Kaiserstraße 12, 76131 Karlsruhe, GermanyThis study investigates selective laser melting (SLM) of atomized EUROFER97 powder for fusion applications, focusing on two fabrications and their resulting microstructure, tensile properties, impact toughness, and leak-tightness. Optimized powder preparation improved chemical composition and grain size after heat treatment, enhancing Charpy impact toughness with an upper shelf energy surpassing the EUROFER97 standard and a lower ductile-to-brittle transition temperature (−120 °C vs. −100 °C). Tensile properties, including yield and ultimate strength and elongation, were similar to the EUROFER97 reference material.SLM-printed capsules demonstrated excellent leak-tightness, with helium leak rates well below ITER requirements, and burst tests confirmed ultimate strengths exceeding 700 MPa. These findings showcase potential of SLM for creating complex components for fusion reactor blankets with tailored mechanical properties.http://www.sciencedirect.com/science/article/pii/S2352179125000936EUROFER97Additive manufacturingSelective laser meltingMechanical properties
spellingShingle Ramil Gaisin
Carsten Bonnekoh
Simon Bonk
Heiko Neuberger
Vladimir Chakin
Michael Rieth
SLM-printed EUROFER steel for fusion applications
Nuclear Materials and Energy
EUROFER97
Additive manufacturing
Selective laser melting
Mechanical properties
title SLM-printed EUROFER steel for fusion applications
title_full SLM-printed EUROFER steel for fusion applications
title_fullStr SLM-printed EUROFER steel for fusion applications
title_full_unstemmed SLM-printed EUROFER steel for fusion applications
title_short SLM-printed EUROFER steel for fusion applications
title_sort slm printed eurofer steel for fusion applications
topic EUROFER97
Additive manufacturing
Selective laser melting
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S2352179125000936
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AT carstenbonnekoh slmprintedeurofersteelforfusionapplications
AT simonbonk slmprintedeurofersteelforfusionapplications
AT heikoneuberger slmprintedeurofersteelforfusionapplications
AT vladimirchakin slmprintedeurofersteelforfusionapplications
AT michaelrieth slmprintedeurofersteelforfusionapplications