Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations
The deep drawing process stands as a pivotal manufacturing method for crafting lightweight and robust automotive components. This study delves into the draw ability traits of AA2014 forged Aluminium sheets through numerical simulation, employing finite element analysis through the PAM-STAMP 2G code...
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| Format: | Article |
| Language: | English |
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De Gruyter
2025-03-01
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| Series: | Journal of the Mechanical Behavior of Materials |
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| Online Access: | https://doi.org/10.1515/jmbm-2025-0042 |
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| author | Narender Gorentla Prasad Nimmagadda Leela Prakash Kode Jaya Ramana Vuppala Sesha Narasimha Venkata Bhavani Koona Chandra Shekar Kaspa |
| author_facet | Narender Gorentla Prasad Nimmagadda Leela Prakash Kode Jaya Ramana Vuppala Sesha Narasimha Venkata Bhavani Koona Chandra Shekar Kaspa |
| author_sort | Narender Gorentla |
| collection | DOAJ |
| description | The deep drawing process stands as a pivotal manufacturing method for crafting lightweight and robust automotive components. This study delves into the draw ability traits of AA2014 forged Aluminium sheets through numerical simulation, employing finite element analysis through the PAM-STAMP 2G code to analyse elastoplastic deformation parameters. Utilizing an ideal mesh size alongside three varied levels of blank diameters and five distinct coefficients of friction, a simulation of the drawing process for a 1 mm-thick AA2014 alloy sheet has been conducted. This modelling effort aimed to ascertain maximum and minimum thickness variations, punch forces, and displacements during cup formation. Subsequently, the simulated data were compared and validated against experimental results. Notably, the finite element simulation aptly reflected the experimental outcomes, particularly in terms of changes in the punch force. |
| format | Article |
| id | doaj-art-60355d561a8a478bb9e69abee4b51f44 |
| institution | DOAJ |
| issn | 2191-0243 |
| language | English |
| publishDate | 2025-03-01 |
| publisher | De Gruyter |
| record_format | Article |
| series | Journal of the Mechanical Behavior of Materials |
| spelling | doaj-art-60355d561a8a478bb9e69abee4b51f442025-08-20T02:41:36ZengDe GruyterJournal of the Mechanical Behavior of Materials2191-02432025-03-013411081310.1515/jmbm-2025-0042Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulationsNarender Gorentla0Prasad Nimmagadda Leela1Prakash Kode Jaya2Ramana Vuppala Sesha Narasimha Venkata3Bhavani Koona4Chandra Shekar Kaspa5Department of Mechanical Engineering, Vignan Institute of Technology and Science, Hyderabad, 508284, IndiaDepartment of Mechanical Engineering, Vignan Institute of Technology and Science, Hyderabad, 508284, IndiaDepartment of Mechanical Engineering, Vallurupalli Nageswara Rao Vignana Jyothi Institute of Engineering and Technology, Hyderabad, 500090, IndiaDepartment of Mechanical Engineering, GITAM School of Technology, GITAM deemed to be University, Vishakapatnam, 530045, IndiaDepartment of Mechanical Engineering, GITAM School of Technology, GITAM deemed to be University, Vishakapatnam, 530045, IndiaDepartment of Mechanical Engineering, Vignan Institute of Technology and Science, Hyderabad, 508284, IndiaThe deep drawing process stands as a pivotal manufacturing method for crafting lightweight and robust automotive components. This study delves into the draw ability traits of AA2014 forged Aluminium sheets through numerical simulation, employing finite element analysis through the PAM-STAMP 2G code to analyse elastoplastic deformation parameters. Utilizing an ideal mesh size alongside three varied levels of blank diameters and five distinct coefficients of friction, a simulation of the drawing process for a 1 mm-thick AA2014 alloy sheet has been conducted. This modelling effort aimed to ascertain maximum and minimum thickness variations, punch forces, and displacements during cup formation. Subsequently, the simulated data were compared and validated against experimental results. Notably, the finite element simulation aptly reflected the experimental outcomes, particularly in terms of changes in the punch force.https://doi.org/10.1515/jmbm-2025-0042aluminium alloy aa2014deep drawingdrawing simulationthickness variation |
| spellingShingle | Narender Gorentla Prasad Nimmagadda Leela Prakash Kode Jaya Ramana Vuppala Sesha Narasimha Venkata Bhavani Koona Chandra Shekar Kaspa Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations Journal of the Mechanical Behavior of Materials aluminium alloy aa2014 deep drawing drawing simulation thickness variation |
| title | Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations |
| title_full | Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations |
| title_fullStr | Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations |
| title_full_unstemmed | Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations |
| title_short | Investigation on punch force–displacement and thickness changes in the shallow drawing of AA2014 aluminium alloy sheets using finite element simulations |
| title_sort | investigation on punch force displacement and thickness changes in the shallow drawing of aa2014 aluminium alloy sheets using finite element simulations |
| topic | aluminium alloy aa2014 deep drawing drawing simulation thickness variation |
| url | https://doi.org/10.1515/jmbm-2025-0042 |
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