A high precision YOLO model for surface defect detection based on PyConv and CISBA

Abstract Defect detection is vital for product quality in industrial production, yet current surface defect detection technologies struggle with diverse defect types and complex backgrounds. The challenge intensifies with multi-scale small targets, leading to significantly reduced detection performa...

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Bibliographic Details
Main Authors: Shufen Ruan, Chenmei Zhan, Bo Liu, Quan Wan, Kunfang Song
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-025-91930-z
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Summary:Abstract Defect detection is vital for product quality in industrial production, yet current surface defect detection technologies struggle with diverse defect types and complex backgrounds. The challenge intensifies with multi-scale small targets, leading to significantly reduced detection performance. Therefore, this paper proposes the EPSC-YOLO algorithm to improve the efficiency and accuracy of defect detection. The algorithm first introduces multi-scale attention modules and uses two newly designed pyramid convolutions in the backbone network to better identify multi-scale defects; Secondly, Soft-NMS is introduced to replace traditional NMS, which can reduce information loss and improve multi-target detection accuracy by smoothing and suppressing the scores of overlapping boxes. In addition, a new convolutional attention module, CISBA, is designed to enhance the detection capability of small targets in complex backgrounds. In the end, we validate the effectiveness of EPSC-YOLO on NEU-DET and GC10-DET datasets. The experimental results show that, compared to YOLOv9c, $$mAP^{val}_{50}$$ increases by 2% and 2.4%, and $$mAP^{val}_{50:95}$$ increases by 5.1% and 2.4%, respectively. Meanwhile, EPSC-YOLO demonstrates superior accuracy and significant advantages in real-time detection of surface defects on products compared to algorithms such as YOLOv10 and MSFT-YOLO.
ISSN:2045-2322