Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination

The conventional lithium extraction method involves the calcination of a-spodumene at 1050 °C so that it can be converted to the more-reactive b-spodumene and then a sulfuric acid roasting step at 250 °C. Lithium is finally extracted via leaching with water. This method is energy-intensive, leading...

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Main Authors: Katerina Maliachova, Nikolaos Doukas, Danai Tsakiri, Michail Samouhos, Lefkothea Sakellariou, Iliana Douni, Maria Taxiarchou, Ioannis Paspaliaris
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Materials Proceedings
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Online Access:https://www.mdpi.com/2673-4605/15/1/62
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author Katerina Maliachova
Nikolaos Doukas
Danai Tsakiri
Michail Samouhos
Lefkothea Sakellariou
Iliana Douni
Maria Taxiarchou
Ioannis Paspaliaris
author_facet Katerina Maliachova
Nikolaos Doukas
Danai Tsakiri
Michail Samouhos
Lefkothea Sakellariou
Iliana Douni
Maria Taxiarchou
Ioannis Paspaliaris
author_sort Katerina Maliachova
collection DOAJ
description The conventional lithium extraction method involves the calcination of a-spodumene at 1050 °C so that it can be converted to the more-reactive b-spodumene and then a sulfuric acid roasting step at 250 °C. Lithium is finally extracted via leaching with water. This method is energy-intensive, leading to high capital and operational costs. In this study, the direct calcination of a-spodumene with the use of sodium carbonate and calcium oxide was examined, aiming to significantly reduce the calcination temperature and completely omit the sulfuric acid roasting step, thereby radically redesigning the lithium extraction process. The calcination product was then leached with different leaching agents, such as water and sulfuric acid, and at different temperatures. The efficiency of the additives was evaluated through the results of lithium extraction achieved during the leaching step. Different leaching agents and temperatures were investigated. The maximum lithium extraction achieved was 96%, obtained after calcination using a sodium carbonate/spodumene mixture and leaching with sulfuric acid at 90 °C. High lithium extractions, up to 83%, can also be achieved under the same calcination conditions and after leaching with sulfuric acid at lower temperatures, such as 40 °C, and for shorter leaching times.
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spelling doaj-art-5f60587b95a0415086a8610660ec5ebd2025-08-20T03:27:21ZengMDPI AGMaterials Proceedings2673-46052023-12-011516210.3390/materproc2023015062Li Extraction from a-Spodumene Concentrate via Carbonizing CalcinationKaterina Maliachova0Nikolaos Doukas1Danai Tsakiri2Michail Samouhos3Lefkothea Sakellariou4Iliana Douni5Maria Taxiarchou6Ioannis Paspaliaris7Laboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceLaboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens, 15780 Zografos, GreeceThe conventional lithium extraction method involves the calcination of a-spodumene at 1050 °C so that it can be converted to the more-reactive b-spodumene and then a sulfuric acid roasting step at 250 °C. Lithium is finally extracted via leaching with water. This method is energy-intensive, leading to high capital and operational costs. In this study, the direct calcination of a-spodumene with the use of sodium carbonate and calcium oxide was examined, aiming to significantly reduce the calcination temperature and completely omit the sulfuric acid roasting step, thereby radically redesigning the lithium extraction process. The calcination product was then leached with different leaching agents, such as water and sulfuric acid, and at different temperatures. The efficiency of the additives was evaluated through the results of lithium extraction achieved during the leaching step. Different leaching agents and temperatures were investigated. The maximum lithium extraction achieved was 96%, obtained after calcination using a sodium carbonate/spodumene mixture and leaching with sulfuric acid at 90 °C. High lithium extractions, up to 83%, can also be achieved under the same calcination conditions and after leaching with sulfuric acid at lower temperatures, such as 40 °C, and for shorter leaching times.https://www.mdpi.com/2673-4605/15/1/62spodumeneindustrial mineralscritical raw materialsextractive metallurgydecrepitationroasting
spellingShingle Katerina Maliachova
Nikolaos Doukas
Danai Tsakiri
Michail Samouhos
Lefkothea Sakellariou
Iliana Douni
Maria Taxiarchou
Ioannis Paspaliaris
Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination
Materials Proceedings
spodumene
industrial minerals
critical raw materials
extractive metallurgy
decrepitation
roasting
title Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination
title_full Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination
title_fullStr Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination
title_full_unstemmed Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination
title_short Li Extraction from a-Spodumene Concentrate via Carbonizing Calcination
title_sort li extraction from a spodumene concentrate via carbonizing calcination
topic spodumene
industrial minerals
critical raw materials
extractive metallurgy
decrepitation
roasting
url https://www.mdpi.com/2673-4605/15/1/62
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