DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE

A theoretical analysis of the conditions for reducing the temperature of grinding has been carried out and it has been shown that temperature of deep grinding is greater than under conventional multi-pass grinding with the same processing capacity. It is possible to reduce the temperature of deep...

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Main Authors: Feodor NOVIKOV, Cătălin IANCU, Vladimir POLYANSKY, Yury GUTSALENKO
Format: Article
Language:English
Published: Academica Brancusi 2019-05-01
Series:Fiabilitate şi Durabilitate
Subjects:
Online Access:http://www.utgjiu.ro/rev_mec/mecanica/pdf/2019-01/01_Feodor%20NOVIKOV,%20C%C4%83t%C4%83lin%20IANCU,%20%20Vladimir%20POLYANSKY,%20Yury%20GUTSALENKO%20-DETERMINATION%20OF%20TEMPERATURE%20DURING%20DEPTH%20GRINDING%20AND%20CONDITIONS%20FOR%20ITS%20DECREASE.pdf
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author Feodor NOVIKOV
Cătălin IANCU
Vladimir POLYANSKY
Yury GUTSALENKO
author_facet Feodor NOVIKOV
Cătălin IANCU
Vladimir POLYANSKY
Yury GUTSALENKO
author_sort Feodor NOVIKOV
collection DOAJ
description A theoretical analysis of the conditions for reducing the temperature of grinding has been carried out and it has been shown that temperature of deep grinding is greater than under conventional multi-pass grinding with the same processing capacity. It is possible to reduce the temperature of deep grinding by increasing the cutting ability of the wheel and providing abundant heat removal from the cutting zone by using coolant, as well as reducing the speed of the wheel to reduce the friction intensity in the cutting zone. With a significant increase in the speed of the wheel (to values of 300 m/s), the main part of the heat released in the cutting zone is carried away with chips, and the grinding temperature decreases. This allows efficient use of deep grinding scheme. It is theoretically established that in this case the heating temperature of the chips is determined solely by the conditional cutting stress. Therefore, reducing it can reduce the temperature of grinding. The obtained results of theoretical studies were used to create a highperformance technological process of diamond electro-erosive grinding (diamond-spark grinding) of cutting multiblade carbide tools with elevated grinding depths (up to 0.6 mm) and a relatively low part speed (0.5 ... 1 m / min). This ensures the high quality of the surfaces to be treated (there are no burns, microcracks and other temperature defects).
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spelling doaj-art-5f4bd54d9b2445fb9fc005bc2bd896a62025-08-20T02:35:21ZengAcademica BrancusiFiabilitate şi Durabilitate1844-640X1844-640X2019-05-01231510DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASEFeodor NOVIKOV0Cătălin IANCU1Vladimir POLYANSKY2 Yury GUTSALENKO3Simon Kuznets Kharkov Nat. Univ. of Economics, UkraineConstantin Brancusi University of Targu Jiu Empire of Metals Ltd., UkraineNat. Tech. Univ. “Kharkov Polytech. Inst.”, UkraineA theoretical analysis of the conditions for reducing the temperature of grinding has been carried out and it has been shown that temperature of deep grinding is greater than under conventional multi-pass grinding with the same processing capacity. It is possible to reduce the temperature of deep grinding by increasing the cutting ability of the wheel and providing abundant heat removal from the cutting zone by using coolant, as well as reducing the speed of the wheel to reduce the friction intensity in the cutting zone. With a significant increase in the speed of the wheel (to values of 300 m/s), the main part of the heat released in the cutting zone is carried away with chips, and the grinding temperature decreases. This allows efficient use of deep grinding scheme. It is theoretically established that in this case the heating temperature of the chips is determined solely by the conditional cutting stress. Therefore, reducing it can reduce the temperature of grinding. The obtained results of theoretical studies were used to create a highperformance technological process of diamond electro-erosive grinding (diamond-spark grinding) of cutting multiblade carbide tools with elevated grinding depths (up to 0.6 mm) and a relatively low part speed (0.5 ... 1 m / min). This ensures the high quality of the surfaces to be treated (there are no burns, microcracks and other temperature defects).http://www.utgjiu.ro/rev_mec/mecanica/pdf/2019-01/01_Feodor%20NOVIKOV,%20C%C4%83t%C4%83lin%20IANCU,%20%20Vladimir%20POLYANSKY,%20Yury%20GUTSALENKO%20-DETERMINATION%20OF%20TEMPERATURE%20DURING%20DEPTH%20GRINDING%20AND%20CONDITIONS%20FOR%20ITS%20DECREASE.pdfdeep grindingdiamond grindinggrinding temperatureconventional cutting stressprocessing performanceheat removalwheel speed.
spellingShingle Feodor NOVIKOV
Cătălin IANCU
Vladimir POLYANSKY
Yury GUTSALENKO
DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE
Fiabilitate şi Durabilitate
deep grinding
diamond grinding
grinding temperature
conventional cutting stress
processing performance
heat removal
wheel speed.
title DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE
title_full DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE
title_fullStr DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE
title_full_unstemmed DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE
title_short DETERMINATION OF TEMPERATURE DURING DEPTH GRINDING AND CONDITIONS FOR ITS DECREASE
title_sort determination of temperature during depth grinding and conditions for its decrease
topic deep grinding
diamond grinding
grinding temperature
conventional cutting stress
processing performance
heat removal
wheel speed.
url http://www.utgjiu.ro/rev_mec/mecanica/pdf/2019-01/01_Feodor%20NOVIKOV,%20C%C4%83t%C4%83lin%20IANCU,%20%20Vladimir%20POLYANSKY,%20Yury%20GUTSALENKO%20-DETERMINATION%20OF%20TEMPERATURE%20DURING%20DEPTH%20GRINDING%20AND%20CONDITIONS%20FOR%20ITS%20DECREASE.pdf
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AT cataliniancu determinationoftemperatureduringdepthgrindingandconditionsforitsdecrease
AT vladimirpolyansky determinationoftemperatureduringdepthgrindingandconditionsforitsdecrease
AT yurygutsalenko determinationoftemperatureduringdepthgrindingandconditionsforitsdecrease