Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance

This study investigates the innovative approach of utilizing multiple alloying elements at micro-alloying levels to enhance solution strengthening and their contrasting behaviour in higher compositions leading to intermetallic formation. Two magnesium-based alloys were developed: a high entropy allo...

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Main Authors: K Renuga Devi, Dondapati Sreekanth
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Results in Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025012678
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author K Renuga Devi
Dondapati Sreekanth
author_facet K Renuga Devi
Dondapati Sreekanth
author_sort K Renuga Devi
collection DOAJ
description This study investigates the innovative approach of utilizing multiple alloying elements at micro-alloying levels to enhance solution strengthening and their contrasting behaviour in higher compositions leading to intermetallic formation. Two magnesium-based alloys were developed: a high entropy alloy (HEA) Mg82(CaMnZn)15Sn2(AgCeSr)1 (at.%) and a micro-alloy (MA) Mg-0.1Ag-0.15Ca-0.2Ce-0.1Mn-0.1Sn-0.2Sr-0.5Zn (wt.%). The micro-alloy demonstrated exceptional mechanical performance, achieving a tensile strength of 203 MPa and an impressive elongation to failure of 21 %, underscoring its potential for load-bearing applications. To enhance surface properties and corrosion resistance, plasma electrolytic oxidation (PEO) treatment was applied, resulting in significantly improved surface hardness and corrosion resistance. Notably, the PEO-treated micro-alloy achieved a corrosion current density (icorr) of 1.24 × 10⁻⁸ A/cm² in simulated body fluid (SBF), indicative of its superior degradation resistance. Bioactivity evaluations further revealed a stable pH profile and a near-stoichiometric Ca/P ratio of 1.66 on the PEO-coated micro-alloy surface, confirming its enhanced osteoconductivity and potential for biomedical applications. This work establishes a foundation for advancing magnesium-based alloys tailored for orthopaedic implants and other biomedical devices.
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spelling doaj-art-5f1c672e1b444c1bba2d535706efadd42025-08-20T01:49:52ZengElsevierResults in Engineering2590-12302025-06-012610519310.1016/j.rineng.2025.105193Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistanceK Renuga Devi0Dondapati Sreekanth1School of Mechanical Engineering, Vellore Institute of Technology, Chennai 600127, IndiaCorresponding author.; School of Mechanical Engineering, Vellore Institute of Technology, Chennai 600127, IndiaThis study investigates the innovative approach of utilizing multiple alloying elements at micro-alloying levels to enhance solution strengthening and their contrasting behaviour in higher compositions leading to intermetallic formation. Two magnesium-based alloys were developed: a high entropy alloy (HEA) Mg82(CaMnZn)15Sn2(AgCeSr)1 (at.%) and a micro-alloy (MA) Mg-0.1Ag-0.15Ca-0.2Ce-0.1Mn-0.1Sn-0.2Sr-0.5Zn (wt.%). The micro-alloy demonstrated exceptional mechanical performance, achieving a tensile strength of 203 MPa and an impressive elongation to failure of 21 %, underscoring its potential for load-bearing applications. To enhance surface properties and corrosion resistance, plasma electrolytic oxidation (PEO) treatment was applied, resulting in significantly improved surface hardness and corrosion resistance. Notably, the PEO-treated micro-alloy achieved a corrosion current density (icorr) of 1.24 × 10⁻⁸ A/cm² in simulated body fluid (SBF), indicative of its superior degradation resistance. Bioactivity evaluations further revealed a stable pH profile and a near-stoichiometric Ca/P ratio of 1.66 on the PEO-coated micro-alloy surface, confirming its enhanced osteoconductivity and potential for biomedical applications. This work establishes a foundation for advancing magnesium-based alloys tailored for orthopaedic implants and other biomedical devices.http://www.sciencedirect.com/science/article/pii/S2590123025012678Magnesium alloyPlasma electrolytic oxidationMicro alloyingHigh entropy alloyCorrosionBioactivity
spellingShingle K Renuga Devi
Dondapati Sreekanth
Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance
Results in Engineering
Magnesium alloy
Plasma electrolytic oxidation
Micro alloying
High entropy alloy
Corrosion
Bioactivity
title Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance
title_full Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance
title_fullStr Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance
title_full_unstemmed Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance
title_short Novel multicomponent magnesium alloys: High strength-elongation synergy and PEO-driven corrosion resistance
title_sort novel multicomponent magnesium alloys high strength elongation synergy and peo driven corrosion resistance
topic Magnesium alloy
Plasma electrolytic oxidation
Micro alloying
High entropy alloy
Corrosion
Bioactivity
url http://www.sciencedirect.com/science/article/pii/S2590123025012678
work_keys_str_mv AT krenugadevi novelmulticomponentmagnesiumalloyshighstrengthelongationsynergyandpeodrivencorrosionresistance
AT dondapatisreekanth novelmulticomponentmagnesiumalloyshighstrengthelongationsynergyandpeodrivencorrosionresistance