Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

Ultrasonic vibration assisted micro end grinding (UAMEG) is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects o...

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Main Authors: Zhang Jianhua, Zhao Yan, Zhang Shuo, Tian Fuqiang, Guo Lanshen, Dai Ruizhen
Format: Article
Language:English
Published: Wiley 2014-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2014/418059
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author Zhang Jianhua
Zhao Yan
Zhang Shuo
Tian Fuqiang
Guo Lanshen
Dai Ruizhen
author_facet Zhang Jianhua
Zhao Yan
Zhang Shuo
Tian Fuqiang
Guo Lanshen
Dai Ruizhen
author_sort Zhang Jianhua
collection DOAJ
description Ultrasonic vibration assisted micro end grinding (UAMEG) is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG) of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.
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institution Kabale University
issn 1070-9622
1875-9203
language English
publishDate 2014-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-5efd1a45417e4910a8074cd2fac5a6a22025-08-20T03:34:22ZengWileyShock and Vibration1070-96221875-92032014-01-01201410.1155/2014/418059418059Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica GlassZhang Jianhua0Zhao Yan1Zhang Shuo2Tian Fuqiang3Guo Lanshen4Dai Ruizhen5School of Mechanical Engineering, Hebei University of Technology, Guangrongdao Street, Hongqiao, Tianjin 300130, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Guangrongdao Street, Hongqiao, Tianjin 300130, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Guangrongdao Street, Hongqiao, Tianjin 300130, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Guangrongdao Street, Hongqiao, Tianjin 300130, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Guangrongdao Street, Hongqiao, Tianjin 300130, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Guangrongdao Street, Hongqiao, Tianjin 300130, ChinaUltrasonic vibration assisted micro end grinding (UAMEG) is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG) of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.http://dx.doi.org/10.1155/2014/418059
spellingShingle Zhang Jianhua
Zhao Yan
Zhang Shuo
Tian Fuqiang
Guo Lanshen
Dai Ruizhen
Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass
Shock and Vibration
title Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass
title_full Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass
title_fullStr Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass
title_full_unstemmed Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass
title_short Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass
title_sort study on effect of ultrasonic vibration on grinding force and surface quality in ultrasonic assisted micro end grinding of silica glass
url http://dx.doi.org/10.1155/2014/418059
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