Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process

In the recycling of semiconductor materials like Bi<sub>2</sub>Te<sub>3</sub> or CdTe, TeO<sub>2</sub> may form as a by-product that can be directly reduced to recover metallic Te. The hydrogen reduction of TeO<sub>2</sub> offers an eco-friendly altern...

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Main Authors: Hanwen Chung, Semiramis Friedrich, Mengqi Qu, Bernd Friedrich
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Crystals
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Online Access:https://www.mdpi.com/2073-4352/15/5/478
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author Hanwen Chung
Semiramis Friedrich
Mengqi Qu
Bernd Friedrich
author_facet Hanwen Chung
Semiramis Friedrich
Mengqi Qu
Bernd Friedrich
author_sort Hanwen Chung
collection DOAJ
description In the recycling of semiconductor materials like Bi<sub>2</sub>Te<sub>3</sub> or CdTe, TeO<sub>2</sub> may form as a by-product that can be directly reduced to recover metallic Te. The hydrogen reduction of TeO<sub>2</sub> offers an eco-friendly alternative to conventional carbothermic reduction by avoiding CO by-products. This study investigates the reduction of 99.99 wt.% purity level TeO<sub>2</sub> using hydrogen in an oscillating kiln furnace (200–800 °C, 2–7 h), with phase composition and microstructure analysed via XRD and SEM. Results demonstrate conversions of up to 89% (solid–gas) and 100% (liquid–gas), revealing that kinetics dominate over thermodynamics in controlling reaction progress. The work proposes a reaction mechanism based on morphological evolution observed in SEM images, suggesting that further parameter optimisation could enhance scalability. As the first lab-scale demonstration of hydrogen-assisted TeO<sub>2</sub> reduction, this study establishes a preliminary process window (temperature/time) and underscores the potential for industrial adoption. Future work should verify the proposed mechanism and refine operational parameters to maximize efficiency.
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spelling doaj-art-5e4b5bab3b194d96a3baee2bacbc68702025-08-20T03:14:39ZengMDPI AGCrystals2073-43522025-05-0115547810.3390/cryst15050478Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable ProcessHanwen Chung0Semiramis Friedrich1Mengqi Qu2Bernd Friedrich3IME Process Metallurgy and Metal Recycling, RWTH Aachen University, 52072 Aachen, GermanyIME Process Metallurgy and Metal Recycling, RWTH Aachen University, 52072 Aachen, GermanyIME Process Metallurgy and Metal Recycling, RWTH Aachen University, 52072 Aachen, GermanyIME Process Metallurgy and Metal Recycling, RWTH Aachen University, 52072 Aachen, GermanyIn the recycling of semiconductor materials like Bi<sub>2</sub>Te<sub>3</sub> or CdTe, TeO<sub>2</sub> may form as a by-product that can be directly reduced to recover metallic Te. The hydrogen reduction of TeO<sub>2</sub> offers an eco-friendly alternative to conventional carbothermic reduction by avoiding CO by-products. This study investigates the reduction of 99.99 wt.% purity level TeO<sub>2</sub> using hydrogen in an oscillating kiln furnace (200–800 °C, 2–7 h), with phase composition and microstructure analysed via XRD and SEM. Results demonstrate conversions of up to 89% (solid–gas) and 100% (liquid–gas), revealing that kinetics dominate over thermodynamics in controlling reaction progress. The work proposes a reaction mechanism based on morphological evolution observed in SEM images, suggesting that further parameter optimisation could enhance scalability. As the first lab-scale demonstration of hydrogen-assisted TeO<sub>2</sub> reduction, this study establishes a preliminary process window (temperature/time) and underscores the potential for industrial adoption. Future work should verify the proposed mechanism and refine operational parameters to maximize efficiency.https://www.mdpi.com/2073-4352/15/5/478hydrogen reductiontelluriumtellurium dioxidesolid–gas reactionsemiconductorthermoelectric materials
spellingShingle Hanwen Chung
Semiramis Friedrich
Mengqi Qu
Bernd Friedrich
Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process
Crystals
hydrogen reduction
tellurium
tellurium dioxide
solid–gas reaction
semiconductor
thermoelectric materials
title Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process
title_full Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process
title_fullStr Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process
title_full_unstemmed Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process
title_short Hydrogen Reduction of Tellurium Oxide in a Rotary Kiln, Initial Approaches for a Sustainable Process
title_sort hydrogen reduction of tellurium oxide in a rotary kiln initial approaches for a sustainable process
topic hydrogen reduction
tellurium
tellurium dioxide
solid–gas reaction
semiconductor
thermoelectric materials
url https://www.mdpi.com/2073-4352/15/5/478
work_keys_str_mv AT hanwenchung hydrogenreductionoftelluriumoxideinarotarykilninitialapproachesforasustainableprocess
AT semiramisfriedrich hydrogenreductionoftelluriumoxideinarotarykilninitialapproachesforasustainableprocess
AT mengqiqu hydrogenreductionoftelluriumoxideinarotarykilninitialapproachesforasustainableprocess
AT berndfriedrich hydrogenreductionoftelluriumoxideinarotarykilninitialapproachesforasustainableprocess