Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel

The phase composition and morphological characteristics of eutectic carbides are key factors affecting the wear resistance and fatigue life of high-speed steel. In this study, a combination of experimental characterization and thermodynamic calculations was used to systematically reveal the dynamic...

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Main Authors: Jianghua Xiang, Hui Yang, Changling Zhuang
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Crystals
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Online Access:https://www.mdpi.com/2073-4352/15/6/493
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author Jianghua Xiang
Hui Yang
Changling Zhuang
author_facet Jianghua Xiang
Hui Yang
Changling Zhuang
author_sort Jianghua Xiang
collection DOAJ
description The phase composition and morphological characteristics of eutectic carbides are key factors affecting the wear resistance and fatigue life of high-speed steel. In this study, a combination of experimental characterization and thermodynamic calculations was used to systematically reveal the dynamic regulation mechanism of cooling rate on eutectic carbides in M2Al high-speed steel. The results indicate that within a cooling rate range of 5 to 225 °C/min, the steel always contains a small amount of face-centered cubic-structured MC-type eutectic carbides and a large number of hexagonal close-packed structured M<sub>2</sub>C-type eutectic carbides. The three-dimensional morphology of MC-type eutectic carbides is smooth and rod-like, and is insensitive to the cooling rate, while the three-dimensional morphology of M<sub>2</sub>C-type eutectic carbides evolves from lamellar to dendritic with an increasing cooling rate. The increase in cooling rate significantly reduces the average size of eutectic carbides, increases the total area fraction, and improves the distribution uniformity. Additionally, the increase in cooling rate also promotes the significant refinement of secondary dendrites in M2Al high-speed steel, and the relationship between secondary dendrite arm spacing and cooling rate is <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mrow><mi>λ</mi></mrow><mrow><mi>S</mi><mi>D</mi><mi>A</mi><mi>S</mi></mrow></msub><mo>=</mo><mn>149.42</mn><mo>⋅</mo><msup><mrow><msub><mrow><mi>C</mi></mrow><mrow><mi>R</mi></mrow></msub></mrow><mrow><mo>−</mo><mn>0.39</mn></mrow></msup></mrow></semantics></math></inline-formula>. Finally, combining thermodynamic calculations with kinetic analysis, this study found that the formation of eutectic carbides is dominated by the segregation of elements such as V, Mo, and C during the final stage of solidification, while the chemical composition and three-dimensional morphological evolution of M<sub>2</sub>C-type eutectic carbides are synergistically controlled by the diffusion and competitive growth of elements such as W, Mo, and C in austenite. This study provides a theoretical basis for the solidification process and eutectic carbide control of M2Al high-speed steel.
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spelling doaj-art-5e438e8748e4473e8ac60674bf810d202025-08-20T03:27:21ZengMDPI AGCrystals2073-43522025-05-0115649310.3390/cryst15060493Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed SteelJianghua Xiang0Hui Yang1Changling Zhuang2College of Materials and Metallurgy, Guizhou University, Guiyang 550025, ChinaCollege of Materials and Metallurgy, Guizhou University, Guiyang 550025, ChinaCollege of Materials and Metallurgy, Guizhou University, Guiyang 550025, ChinaThe phase composition and morphological characteristics of eutectic carbides are key factors affecting the wear resistance and fatigue life of high-speed steel. In this study, a combination of experimental characterization and thermodynamic calculations was used to systematically reveal the dynamic regulation mechanism of cooling rate on eutectic carbides in M2Al high-speed steel. The results indicate that within a cooling rate range of 5 to 225 °C/min, the steel always contains a small amount of face-centered cubic-structured MC-type eutectic carbides and a large number of hexagonal close-packed structured M<sub>2</sub>C-type eutectic carbides. The three-dimensional morphology of MC-type eutectic carbides is smooth and rod-like, and is insensitive to the cooling rate, while the three-dimensional morphology of M<sub>2</sub>C-type eutectic carbides evolves from lamellar to dendritic with an increasing cooling rate. The increase in cooling rate significantly reduces the average size of eutectic carbides, increases the total area fraction, and improves the distribution uniformity. Additionally, the increase in cooling rate also promotes the significant refinement of secondary dendrites in M2Al high-speed steel, and the relationship between secondary dendrite arm spacing and cooling rate is <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mrow><mi>λ</mi></mrow><mrow><mi>S</mi><mi>D</mi><mi>A</mi><mi>S</mi></mrow></msub><mo>=</mo><mn>149.42</mn><mo>⋅</mo><msup><mrow><msub><mrow><mi>C</mi></mrow><mrow><mi>R</mi></mrow></msub></mrow><mrow><mo>−</mo><mn>0.39</mn></mrow></msup></mrow></semantics></math></inline-formula>. Finally, combining thermodynamic calculations with kinetic analysis, this study found that the formation of eutectic carbides is dominated by the segregation of elements such as V, Mo, and C during the final stage of solidification, while the chemical composition and three-dimensional morphological evolution of M<sub>2</sub>C-type eutectic carbides are synergistically controlled by the diffusion and competitive growth of elements such as W, Mo, and C in austenite. This study provides a theoretical basis for the solidification process and eutectic carbide control of M2Al high-speed steel.https://www.mdpi.com/2073-4352/15/6/493cooling rateM2Al high-speed steeleutectic carbidesmicrostructurein situ observation
spellingShingle Jianghua Xiang
Hui Yang
Changling Zhuang
Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel
Crystals
cooling rate
M2Al high-speed steel
eutectic carbides
microstructure
in situ observation
title Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel
title_full Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel
title_fullStr Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel
title_full_unstemmed Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel
title_short Effect of Cooling Rate on the Characteristics of Eutectic Carbides in M2Al High-Speed Steel
title_sort effect of cooling rate on the characteristics of eutectic carbides in m2al high speed steel
topic cooling rate
M2Al high-speed steel
eutectic carbides
microstructure
in situ observation
url https://www.mdpi.com/2073-4352/15/6/493
work_keys_str_mv AT jianghuaxiang effectofcoolingrateonthecharacteristicsofeutecticcarbidesinm2alhighspeedsteel
AT huiyang effectofcoolingrateonthecharacteristicsofeutecticcarbidesinm2alhighspeedsteel
AT changlingzhuang effectofcoolingrateonthecharacteristicsofeutecticcarbidesinm2alhighspeedsteel