A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process

Abstract Recent progress in sensing techniques and data analytics tools have significantly accelerated the development of Wire Arc Additive Manufacturing (WAAM) systems. This data-centric approach emphasizes leveraging sensor data available throughout the production process to optimize performance....

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Main Authors: Vladimir Orlyanchik, Jeffrey Kimmell, Zackary Snow, Amir Ziabari, Vincent Paquit
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Scientific Data
Online Access:https://doi.org/10.1038/s41597-025-04638-0
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author Vladimir Orlyanchik
Jeffrey Kimmell
Zackary Snow
Amir Ziabari
Vincent Paquit
author_facet Vladimir Orlyanchik
Jeffrey Kimmell
Zackary Snow
Amir Ziabari
Vincent Paquit
author_sort Vladimir Orlyanchik
collection DOAJ
description Abstract Recent progress in sensing techniques and data analytics tools have significantly accelerated the development of Wire Arc Additive Manufacturing (WAAM) systems. This data-centric approach emphasizes leveraging sensor data available throughout the production process to optimize performance. Integration of extensive data analysis provides opportunities for improving precision, reducing waste, and enhancing the quality of produced parts. This method relies on AI/ML models and optimization techniques, which are developed using the data collected from various sources, including in-situ sensors, ex-situ imaging, and manufacturing process parameters. The quality and diversity of this data, along with the alignment between different data streams (achieved through spatiotemporal registration) are critical for the successful development of AI/ML and optimization models. In this work, we present a spatiotemporally registered dataset generated during the WAAM process of deposition of a rectangular block. The dataset includes a comprehensive description of the deposition process, process parameters, welding characteristics and acoustic data collected in-situ, and X-Ray Computed Tomography data of the build.
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spelling doaj-art-5e08196704af4a00904c16d956dc2a7c2025-08-20T03:04:26ZengNature PortfolioScientific Data2052-44632025-02-0112111010.1038/s41597-025-04638-0A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing processVladimir Orlyanchik0Jeffrey Kimmell1Zackary Snow2Amir Ziabari3Vincent Paquit4Manufacturing Science Division, Oak Ridge National LaboratoryManufacturing Science Division, Oak Ridge National LaboratoryManufacturing Science Division, Oak Ridge National LaboratoryElectrification and Energy Infrastructure Division, Oak Ridge National LaboratoryManufacturing Science Division, Oak Ridge National LaboratoryAbstract Recent progress in sensing techniques and data analytics tools have significantly accelerated the development of Wire Arc Additive Manufacturing (WAAM) systems. This data-centric approach emphasizes leveraging sensor data available throughout the production process to optimize performance. Integration of extensive data analysis provides opportunities for improving precision, reducing waste, and enhancing the quality of produced parts. This method relies on AI/ML models and optimization techniques, which are developed using the data collected from various sources, including in-situ sensors, ex-situ imaging, and manufacturing process parameters. The quality and diversity of this data, along with the alignment between different data streams (achieved through spatiotemporal registration) are critical for the successful development of AI/ML and optimization models. In this work, we present a spatiotemporally registered dataset generated during the WAAM process of deposition of a rectangular block. The dataset includes a comprehensive description of the deposition process, process parameters, welding characteristics and acoustic data collected in-situ, and X-Ray Computed Tomography data of the build.https://doi.org/10.1038/s41597-025-04638-0
spellingShingle Vladimir Orlyanchik
Jeffrey Kimmell
Zackary Snow
Amir Ziabari
Vincent Paquit
A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process
Scientific Data
title A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process
title_full A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process
title_fullStr A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process
title_full_unstemmed A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process
title_short A co-registered in-situ and ex-situ dataset from wire arc additive manufacturing process
title_sort co registered in situ and ex situ dataset from wire arc additive manufacturing process
url https://doi.org/10.1038/s41597-025-04638-0
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