Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach

Abstract The self-compacting concrete (SCC) mixes were developed using lightweight expandable clay aggregate (LECA) as a partial substitute for coarse aggregate, ground granulated blast-furnace slag (GGBS) as a partial replacement for cement, and combusted bio-medical waste ash (BMWA) as a partial r...

Full description

Saved in:
Bibliographic Details
Main Authors: Kennedy C. Onyelowe, Viroon Kamchoom, Shadi Hanandeh, Ahmed M. Ebid, Janneth Alejandra Viñan Villagran, Raúl Gregorio Martínez Pérez, Fausto Ulpiano Caicedo Benavides, Paul Awoyera, Siva Avudaiappan
Format: Article
Language:English
Published: Nature Portfolio 2025-04-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-99091-9
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850177004639354880
author Kennedy C. Onyelowe
Viroon Kamchoom
Shadi Hanandeh
Ahmed M. Ebid
Janneth Alejandra Viñan Villagran
Raúl Gregorio Martínez Pérez
Fausto Ulpiano Caicedo Benavides
Paul Awoyera
Siva Avudaiappan
author_facet Kennedy C. Onyelowe
Viroon Kamchoom
Shadi Hanandeh
Ahmed M. Ebid
Janneth Alejandra Viñan Villagran
Raúl Gregorio Martínez Pérez
Fausto Ulpiano Caicedo Benavides
Paul Awoyera
Siva Avudaiappan
author_sort Kennedy C. Onyelowe
collection DOAJ
description Abstract The self-compacting concrete (SCC) mixes were developed using lightweight expandable clay aggregate (LECA) as a partial substitute for coarse aggregate, ground granulated blast-furnace slag (GGBS) as a partial replacement for cement, and combusted bio-medical waste ash (BMWA) as a partial replacement for fine aggregate. The substitution levels for LECA, GGBS, and BMWA were set at 10%, 20%, and 30% of coarse aggregate, cement, and fine aggregate, respectively. M30-grade SCC mixes were designed with two different water-to-binder ratios—0.40 and 0.45—and their compressive strength (CS) was experimentally evaluated. The data entries from the above mix designs and experiments were collected in this research which deals with evaluating the impact of lightweight expandable clay aggregate, metallurgical slag, and combusted bio-medical waste ash on self-compacting concrete. An extensive literature search was used in this project and this produced a global representative database collected from literature. The collected 384 records were divided into training set (300 records = 80%) and validation set (84 records = 20%) in line with the requirements of a more reliable data partitioning. Six advanced machine learning methods such as the Artificial Neural Network (ANN), Support Vector Regression (SVR), K-Nearest Neighbors (KNN), eXtreme Gradient Boosting (XGB), Random Forest (RF), and Adaptive Boosting (AdaBoost) were used to model the concrete behavior. All models were created using “Orange Data Mining” software version 3.36. A combination of error metrics, efficiency metrics and determination/correlation metrics were used to test the models performance and accuracy. Also, the Hoffman and Gardener’s method was used to evaluate the sensitivity analysis of the model variables. At the end of the model work, AdaBoost and KNN excel in predictive accuracy with 97.5%, reducing the margin of error and ensuring precise mix designs for SCC. SVR, XGB, and RF also exhibit strong accuracy (96.5–97%), supporting reliable material selection and proportions. AdaBoost and KNN demonstrate the lowest errors (MAE: 0.65 MPa, RMSE: 0.75 MPa), indicating precise performance, minimizing overdesign or underperformance risks, and optimizing material usage. The Hoffman/Gardener’s sensitivity analysis produced produced GGBS of 31% and Dens of 26% as the highest impact and this is followed by LECA of 21% and BMWA of 20%. This research enables the optimization of self-compacting concrete mix designs using machine learning, reducing experimental trials, enhancing material efficiency, lowering environmental impact, and promoting sustainable construction through the effective reuse of industrial by-products.
format Article
id doaj-art-5d262f0072ee4bcb969d5ab073f44495
institution OA Journals
issn 2045-2322
language English
publishDate 2025-04-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-5d262f0072ee4bcb969d5ab073f444952025-08-20T02:19:07ZengNature PortfolioScientific Reports2045-23222025-04-0115113210.1038/s41598-025-99091-9Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approachKennedy C. Onyelowe0Viroon Kamchoom1Shadi Hanandeh2Ahmed M. Ebid3Janneth Alejandra Viñan Villagran4Raúl Gregorio Martínez Pérez5Fausto Ulpiano Caicedo Benavides6Paul Awoyera7Siva Avudaiappan8Department of Civil Engineering, Michael Okpara University of AgricultureExcellent Center for Green and Sustainable Infrastructure, Department of Civil Engineering, School of Engineering, King Mongkut’s Institute of Technology Ladkrabang (KMITL)Department of Civil Engineering, Al-Balqa Applied UniversityDepartment of Civil Engineering, Faculty of Engineering, Future University in EgyptFacultad de Recursos Naturales, Escuela Superior Politécnica de Chimborazo (ESPOCH)Facultad de Mecánica, Escuela Superior Politécnica de Chimborazo (ESPOCH)Facultad de Mecánica, Escuela Superior Politécnica de Chimborazo (ESPOCH)Department of Civil Engineering, Prince Mohammad bin Fahd UniversityDepartamento de Ciencias de la Construcción, Facultad de Ciencias de la Construcción Ordenamiento Territorial, Universidad Tecnológica MetropolitanaAbstract The self-compacting concrete (SCC) mixes were developed using lightweight expandable clay aggregate (LECA) as a partial substitute for coarse aggregate, ground granulated blast-furnace slag (GGBS) as a partial replacement for cement, and combusted bio-medical waste ash (BMWA) as a partial replacement for fine aggregate. The substitution levels for LECA, GGBS, and BMWA were set at 10%, 20%, and 30% of coarse aggregate, cement, and fine aggregate, respectively. M30-grade SCC mixes were designed with two different water-to-binder ratios—0.40 and 0.45—and their compressive strength (CS) was experimentally evaluated. The data entries from the above mix designs and experiments were collected in this research which deals with evaluating the impact of lightweight expandable clay aggregate, metallurgical slag, and combusted bio-medical waste ash on self-compacting concrete. An extensive literature search was used in this project and this produced a global representative database collected from literature. The collected 384 records were divided into training set (300 records = 80%) and validation set (84 records = 20%) in line with the requirements of a more reliable data partitioning. Six advanced machine learning methods such as the Artificial Neural Network (ANN), Support Vector Regression (SVR), K-Nearest Neighbors (KNN), eXtreme Gradient Boosting (XGB), Random Forest (RF), and Adaptive Boosting (AdaBoost) were used to model the concrete behavior. All models were created using “Orange Data Mining” software version 3.36. A combination of error metrics, efficiency metrics and determination/correlation metrics were used to test the models performance and accuracy. Also, the Hoffman and Gardener’s method was used to evaluate the sensitivity analysis of the model variables. At the end of the model work, AdaBoost and KNN excel in predictive accuracy with 97.5%, reducing the margin of error and ensuring precise mix designs for SCC. SVR, XGB, and RF also exhibit strong accuracy (96.5–97%), supporting reliable material selection and proportions. AdaBoost and KNN demonstrate the lowest errors (MAE: 0.65 MPa, RMSE: 0.75 MPa), indicating precise performance, minimizing overdesign or underperformance risks, and optimizing material usage. The Hoffman/Gardener’s sensitivity analysis produced produced GGBS of 31% and Dens of 26% as the highest impact and this is followed by LECA of 21% and BMWA of 20%. This research enables the optimization of self-compacting concrete mix designs using machine learning, reducing experimental trials, enhancing material efficiency, lowering environmental impact, and promoting sustainable construction through the effective reuse of industrial by-products.https://doi.org/10.1038/s41598-025-99091-9Sustainable constructionLightweight expandable clay aggregateCombusted bio-medical waste ashSelf-compacting concreteCompressive strengthAdvanced machine learning
spellingShingle Kennedy C. Onyelowe
Viroon Kamchoom
Shadi Hanandeh
Ahmed M. Ebid
Janneth Alejandra Viñan Villagran
Raúl Gregorio Martínez Pérez
Fausto Ulpiano Caicedo Benavides
Paul Awoyera
Siva Avudaiappan
Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach
Scientific Reports
Sustainable construction
Lightweight expandable clay aggregate
Combusted bio-medical waste ash
Self-compacting concrete
Compressive strength
Advanced machine learning
title Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach
title_full Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach
title_fullStr Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach
title_full_unstemmed Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach
title_short Impact of lightweight clay aggregate with slag and biomedical waste ash on self-compacting concrete using machine learning approach
title_sort impact of lightweight clay aggregate with slag and biomedical waste ash on self compacting concrete using machine learning approach
topic Sustainable construction
Lightweight expandable clay aggregate
Combusted bio-medical waste ash
Self-compacting concrete
Compressive strength
Advanced machine learning
url https://doi.org/10.1038/s41598-025-99091-9
work_keys_str_mv AT kennedyconyelowe impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT viroonkamchoom impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT shadihanandeh impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT ahmedmebid impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT jannethalejandravinanvillagran impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT raulgregoriomartinezperez impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT faustoulpianocaicedobenavides impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT paulawoyera impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach
AT sivaavudaiappan impactoflightweightclayaggregatewithslagandbiomedicalwasteashonselfcompactingconcreteusingmachinelearningapproach