Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization

In order to ensure the stability of machining processes, the tool point frequency response functions (FRFs) should be obtained initially. By the receptance coupling substructure analysis (RCSA), the tool point FRFs can be generated quickly for any combination of holder and tool without the need of r...

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Main Authors: Erhua Wang, Bo Wu, Youmin Hu, Shuzi Yang, Yao Cheng
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.3233/SAV-2012-0728
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author Erhua Wang
Bo Wu
Youmin Hu
Shuzi Yang
Yao Cheng
author_facet Erhua Wang
Bo Wu
Youmin Hu
Shuzi Yang
Yao Cheng
author_sort Erhua Wang
collection DOAJ
description In order to ensure the stability of machining processes, the tool point frequency response functions (FRFs) should be obtained initially. By the receptance coupling substructure analysis (RCSA), the tool point FRFs can be generated quickly for any combination of holder and tool without the need of repeated measurements. A major difficulty in the sub-structuring analysis is to determine the connection parameters at the tool-holder interface. This study proposed an identification method to recognize the connection parameters at the tool-holder interface by using RCSA and particle swarm optimization (PSO). In this paper, the XHK machining center is divided into two components, which are the tool and the spindle assembly firstly. After that, the end point FRFs of the tool are achieved by mode superposition method. The end receptances of the spindle assembly with complicated structure are obtained by impacting test method. Through translational and rotational springs and dampers, the tool point FRF of the machining center is obtained by coupling the two components. Finally, PSO is adopted to identify the connection parameters at the tool-holder interface by minimizing the difference between the predicted and the measured tool point FRFs. Comparison results between the predicted and measured tool point FRFs show a good agreement and demonstrate that the identification method is valid in the identification of connection parameters at the tool-holder interface.
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publishDate 2013-01-01
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series Shock and Vibration
spelling doaj-art-5ccc97c533164c61ab933a7aae7d30802025-02-03T06:06:20ZengWileyShock and Vibration1070-96221875-92032013-01-01201697810.3233/SAV-2012-0728Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm OptimizationErhua Wang0Bo Wu1Youmin Hu2Shuzi Yang3Yao Cheng4School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, ChinaState Key Laboratory for Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan, Hubei, ChinaSchool of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, ChinaSchool of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, ChinaSchool of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, ChinaIn order to ensure the stability of machining processes, the tool point frequency response functions (FRFs) should be obtained initially. By the receptance coupling substructure analysis (RCSA), the tool point FRFs can be generated quickly for any combination of holder and tool without the need of repeated measurements. A major difficulty in the sub-structuring analysis is to determine the connection parameters at the tool-holder interface. This study proposed an identification method to recognize the connection parameters at the tool-holder interface by using RCSA and particle swarm optimization (PSO). In this paper, the XHK machining center is divided into two components, which are the tool and the spindle assembly firstly. After that, the end point FRFs of the tool are achieved by mode superposition method. The end receptances of the spindle assembly with complicated structure are obtained by impacting test method. Through translational and rotational springs and dampers, the tool point FRF of the machining center is obtained by coupling the two components. Finally, PSO is adopted to identify the connection parameters at the tool-holder interface by minimizing the difference between the predicted and the measured tool point FRFs. Comparison results between the predicted and measured tool point FRFs show a good agreement and demonstrate that the identification method is valid in the identification of connection parameters at the tool-holder interface.http://dx.doi.org/10.3233/SAV-2012-0728
spellingShingle Erhua Wang
Bo Wu
Youmin Hu
Shuzi Yang
Yao Cheng
Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization
Shock and Vibration
title Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization
title_full Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization
title_fullStr Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization
title_full_unstemmed Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization
title_short Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization
title_sort dynamic parameter identification of tool spindle interface based on rcsa and particle swarm optimization
url http://dx.doi.org/10.3233/SAV-2012-0728
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AT youminhu dynamicparameteridentificationoftoolspindleinterfacebasedonrcsaandparticleswarmoptimization
AT shuziyang dynamicparameteridentificationoftoolspindleinterfacebasedonrcsaandparticleswarmoptimization
AT yaocheng dynamicparameteridentificationoftoolspindleinterfacebasedonrcsaandparticleswarmoptimization