Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine

In order to improve the high - temperature oxidation performance of 310S stainless steel used in the engine, the NiCoCrSi bonding layer was firstly prepared by plasma spraying technology, and then 8YSZ ceramic layer was prepared on the surface of the bonding layer by explosive spraying. Through expe...

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Main Author: PENG Er - bao, MA Xiao
Format: Article
Language:zho
Published: Editorial Department of Materials Protection 2021-03-01
Series:Cailiao Baohu
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Online Access:http://www.mat-pro.com/fileup/1001-1560/PDF/20210308.pdf
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author PENG Er - bao, MA Xiao
author_facet PENG Er - bao, MA Xiao
author_sort PENG Er - bao, MA Xiao
collection DOAJ
description In order to improve the high - temperature oxidation performance of 310S stainless steel used in the engine, the NiCoCrSi bonding layer was firstly prepared by plasma spraying technology, and then 8YSZ ceramic layer was prepared on the surface of the bonding layer by explosive spraying. Through experimental tests, the microstructure and high - temperature oxidation performance under 1 110 ℃/6 h of the NiCoCrSi bonding layer and 8YSZ ceramic layer were compared. Results showed that many unmelted or semi - molten particles were formed in the surface area of NiCoCrSi bonding layer, with a roughness of 7.75 μm. Partially semi - fused particles with a roughness of 5.26 μm were generated in the surface area of 8YSZ ceramic layer. Dense tissue structures were formed within each coating, and no layers or pores were observed. Each coating formed a similar phase composition, which was composed of γ - AlNi3 and β - AlNi. The NiCoCrSi bonding layer and the 8YSZ ceramic layer both formed a similar phenomenon of mass change, with a rapid improvement in the quality of the coating occurring during the initial 20 h of high temperature oxidation. When the oxidation time was 20~60 h, the oxidation weight gain curve became slower. At 50 h, the NiCoCrSi bonding layer increased by 1.141 mg/cm2, and the weight gain of 8YSZ ceramic layer was 1.392 mg/cm2.
format Article
id doaj-art-5c2992b3e5144c96b61729bc3f4ccfe8
institution Kabale University
issn 1001-1560
language zho
publishDate 2021-03-01
publisher Editorial Department of Materials Protection
record_format Article
series Cailiao Baohu
spelling doaj-art-5c2992b3e5144c96b61729bc3f4ccfe82025-08-20T03:29:04ZzhoEditorial Department of Materials ProtectionCailiao Baohu1001-15602021-03-01543465010.16577/j.cnki.42-1215/tb.2021.03.008Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for EnginePENG Er - bao, MA Xiao0(1. School of Mechanical and Electrical Engineering, Wuhan University of Technology, Wuhan 430070, China;2. College of Mechanical Engineering, Henan Polytechnic College, Nanyang 473000, China;3. Education and Development Center of Machinery Industry, Beijing 100000, China)In order to improve the high - temperature oxidation performance of 310S stainless steel used in the engine, the NiCoCrSi bonding layer was firstly prepared by plasma spraying technology, and then 8YSZ ceramic layer was prepared on the surface of the bonding layer by explosive spraying. Through experimental tests, the microstructure and high - temperature oxidation performance under 1 110 ℃/6 h of the NiCoCrSi bonding layer and 8YSZ ceramic layer were compared. Results showed that many unmelted or semi - molten particles were formed in the surface area of NiCoCrSi bonding layer, with a roughness of 7.75 μm. Partially semi - fused particles with a roughness of 5.26 μm were generated in the surface area of 8YSZ ceramic layer. Dense tissue structures were formed within each coating, and no layers or pores were observed. Each coating formed a similar phase composition, which was composed of γ - AlNi3 and β - AlNi. The NiCoCrSi bonding layer and the 8YSZ ceramic layer both formed a similar phenomenon of mass change, with a rapid improvement in the quality of the coating occurring during the initial 20 h of high temperature oxidation. When the oxidation time was 20~60 h, the oxidation weight gain curve became slower. At 50 h, the NiCoCrSi bonding layer increased by 1.141 mg/cm2, and the weight gain of 8YSZ ceramic layer was 1.392 mg/cm2.http://www.mat-pro.com/fileup/1001-1560/PDF/20210308.pdfthermal barrier coating; plasma spraying technology; nicocrsi bonding layer; explosive spraying; 8ysz ceramic layer; high temperature oxidation
spellingShingle PENG Er - bao, MA Xiao
Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine
Cailiao Baohu
thermal barrier coating; plasma spraying technology; nicocrsi bonding layer; explosive spraying; 8ysz ceramic layer; high temperature oxidation
title Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine
title_full Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine
title_fullStr Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine
title_full_unstemmed Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine
title_short Microstructure and Property Analysis of 8YSZ Ceramic Layer Prepared by Explosive Spraying on NiCoCrSi Layer Surface for Engine
title_sort microstructure and property analysis of 8ysz ceramic layer prepared by explosive spraying on nicocrsi layer surface for engine
topic thermal barrier coating; plasma spraying technology; nicocrsi bonding layer; explosive spraying; 8ysz ceramic layer; high temperature oxidation
url http://www.mat-pro.com/fileup/1001-1560/PDF/20210308.pdf
work_keys_str_mv AT pengerbaomaxiao microstructureandpropertyanalysisof8yszceramiclayerpreparedbyexplosivesprayingonnicocrsilayersurfaceforengine