Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine

[Objective] In the ZDJ9 double-machine traction speed-up turnout electric switch control circuit, 1DQJ is an instantaneous suction relay. When the outdoor switch circuit does not form a loop, that is, in the event of a fault, the 1DQJ relay only maintains a short-term suction state for about 1s. Whe...

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Main Authors: TANG Shaojie, TANG Kaize, GUO Lei, CUI Chen
Format: Article
Language:zho
Published: Urban Mass Transit Magazine Press 2025-01-01
Series:Chengshi guidao jiaotong yanjiu
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Online Access:https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2025.01.053.html
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author TANG Shaojie
TANG Kaize
GUO Lei
CUI Chen
author_facet TANG Shaojie
TANG Kaize
GUO Lei
CUI Chen
author_sort TANG Shaojie
collection DOAJ
description [Objective] In the ZDJ9 double-machine traction speed-up turnout electric switch control circuit, 1DQJ is an instantaneous suction relay. When the outdoor switch circuit does not form a loop, that is, in the event of a fault, the 1DQJ relay only maintains a short-term suction state for about 1s. When dealing with the fault point, technicians usually use a multimeter to measure. A digital multimeter can only flash once for a short period of time within 1 second, and the maximum displayed data is about 170 V; the pointer of a pointer multimeter can only swing slightly in 1 second, and it only swings to about 120 V, making it impossible to conduct a detailed search for the fault point. On the other hand, the control circuit adopts a 380 V three-phase AC power supply, which may ignite during the troubleshooting process. Due to the fear of technicians, the troubleshooting is slow, time-consuming, labor-intensive, and safety is greatly compromised. Innovative research is conducted on the common problems currently existing, and targeted fault diagnosis devices and methods are proposed. [Method] Three 200W light bulbs are combined to form a bulb diagnostic device, sharing one grounding electrode, and the other polarity is connected to the A, B, and C three-phase power supply. The bulbs are connected by the instantaneous suction of the 1DQJ relay. If the light is on, it means that there is no fault in the circuit. If the light is off, it means that there is a fault. The method of finding faults using the A, B, and C three-phase power supply is explained in detail. [Result & Conclusion] The proposed fault point diagnosis device and method can accurately and quickly diagnose the fault point of the control circuit and greatly improve the safety in fault diagnosis.
format Article
id doaj-art-5c0bb750b6284ee6bc8902b3aff15de3
institution Kabale University
issn 1007-869X
language zho
publishDate 2025-01-01
publisher Urban Mass Transit Magazine Press
record_format Article
series Chengshi guidao jiaotong yanjiu
spelling doaj-art-5c0bb750b6284ee6bc8902b3aff15de32025-01-13T08:04:42ZzhoUrban Mass Transit Magazine PressChengshi guidao jiaotong yanjiu1007-869X2025-01-0128128729210.16037/j.1007-869x.2025.01.053Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch MachineTANG Shaojie0TANG Kaize1GUO Lei2CUI Chen3Jinan Rail Transit Group Construction Investment Co., Ltd., 250014, Jinan, ChinaSchool of Mechanical Engineering, Lanzhou Jiaotong University, 730070, Lanzhou, ChinaThird Engineering Co., Ltd., China Railway Electrification Bureau Group, 450016, Zhengzhou, ChinaThird Engineering Co., Ltd., China Railway Electrification Bureau Group, 450016, Zhengzhou, China[Objective] In the ZDJ9 double-machine traction speed-up turnout electric switch control circuit, 1DQJ is an instantaneous suction relay. When the outdoor switch circuit does not form a loop, that is, in the event of a fault, the 1DQJ relay only maintains a short-term suction state for about 1s. When dealing with the fault point, technicians usually use a multimeter to measure. A digital multimeter can only flash once for a short period of time within 1 second, and the maximum displayed data is about 170 V; the pointer of a pointer multimeter can only swing slightly in 1 second, and it only swings to about 120 V, making it impossible to conduct a detailed search for the fault point. On the other hand, the control circuit adopts a 380 V three-phase AC power supply, which may ignite during the troubleshooting process. Due to the fear of technicians, the troubleshooting is slow, time-consuming, labor-intensive, and safety is greatly compromised. Innovative research is conducted on the common problems currently existing, and targeted fault diagnosis devices and methods are proposed. [Method] Three 200W light bulbs are combined to form a bulb diagnostic device, sharing one grounding electrode, and the other polarity is connected to the A, B, and C three-phase power supply. The bulbs are connected by the instantaneous suction of the 1DQJ relay. If the light is on, it means that there is no fault in the circuit. If the light is off, it means that there is a fault. The method of finding faults using the A, B, and C three-phase power supply is explained in detail. [Result & Conclusion] The proposed fault point diagnosis device and method can accurately and quickly diagnose the fault point of the control circuit and greatly improve the safety in fault diagnosis.https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2025.01.053.htmlrail transitturnout switch machinedouble-machine tractioncontrol circuitfault diagnosis
spellingShingle TANG Shaojie
TANG Kaize
GUO Lei
CUI Chen
Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine
Chengshi guidao jiaotong yanjiu
rail transit
turnout switch machine
double-machine traction
control circuit
fault diagnosis
title Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine
title_full Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine
title_fullStr Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine
title_full_unstemmed Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine
title_short Fault Diagnosis Method for Control Circuit of ZDJ9 Double-machine Traction Speed-up Turnout Electric Switch Machine
title_sort fault diagnosis method for control circuit of zdj9 double machine traction speed up turnout electric switch machine
topic rail transit
turnout switch machine
double-machine traction
control circuit
fault diagnosis
url https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2025.01.053.html
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AT tangkaize faultdiagnosismethodforcontrolcircuitofzdj9doublemachinetractionspeedupturnoutelectricswitchmachine
AT guolei faultdiagnosismethodforcontrolcircuitofzdj9doublemachinetractionspeedupturnoutelectricswitchmachine
AT cuichen faultdiagnosismethodforcontrolcircuitofzdj9doublemachinetractionspeedupturnoutelectricswitchmachine