Structural optimization and magneto-thermal coupling simulation of limited angle torque motor

The limited-angle torque motor (LATM) is an electric actuator capable of rotating within a limited angular range and outputting a stable torque. It features a simple structure and high reliability and can be used in precise position or torque control scenarios. To reduce the torque fluctuation withi...

Full description

Saved in:
Bibliographic Details
Main Authors: Xiufeng Xu, Weixiang Cheng, Xu Zhou, Aiguo Zhou, Jiang Jin, Siyuan An, Xiaofeng Zhang
Format: Article
Language:English
Published: AIP Publishing LLC 2025-01-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/5.0248688
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832542781237624832
author Xiufeng Xu
Weixiang Cheng
Xu Zhou
Aiguo Zhou
Jiang Jin
Siyuan An
Xiaofeng Zhang
author_facet Xiufeng Xu
Weixiang Cheng
Xu Zhou
Aiguo Zhou
Jiang Jin
Siyuan An
Xiaofeng Zhang
author_sort Xiufeng Xu
collection DOAJ
description The limited-angle torque motor (LATM) is an electric actuator capable of rotating within a limited angular range and outputting a stable torque. It features a simple structure and high reliability and can be used in precise position or torque control scenarios. To reduce the torque fluctuation within the constant torque range (CTR), the effects of the stator tooth topology and size, PM magnetization direction and size, and sleeve permeability on the torque-angle characteristic of the LATM within the CTR were analyzed through FEM simulation, and the characteristics of the LATM before and after optimization were compared. Furthermore, a magneto-thermal coupling simulation of the steady-state temperature increase and thermal deformation generated by the LATM was conducted to study the effect of temperature on the LATM. The results show that the optimized LATM can output a more stable torque within the CTR and that the rated torque fluctuation rate relative to the torque at the zero position decreases by 3.2%. In addition, the temperature increase and corresponding thermal deformation of the optimized motor at 20 °C decreased by 0.22% and 0.29%, respectively.
format Article
id doaj-art-5c0b3f7310774bf7862fc4d85d9c81ff
institution Kabale University
issn 2158-3226
language English
publishDate 2025-01-01
publisher AIP Publishing LLC
record_format Article
series AIP Advances
spelling doaj-art-5c0b3f7310774bf7862fc4d85d9c81ff2025-02-03T16:40:42ZengAIP Publishing LLCAIP Advances2158-32262025-01-01151015025015025-810.1063/5.0248688Structural optimization and magneto-thermal coupling simulation of limited angle torque motorXiufeng Xu0Weixiang Cheng1Xu Zhou2Aiguo Zhou3Jiang Jin4Siyuan An5Xiaofeng Zhang6School of Mechanical Engineering, Tongji University, Shanghai 201804, ChinaSchool of Mechanical Engineering, Tongji University, Shanghai 201804, ChinaSchool of Mechanical Engineering, Northwestern Polytechnical University, Xi’an 710072, ChinaSchool of Mechanical Engineering, Tongji University, Shanghai 201804, ChinaChina National Engineering Laboratory for Coal Mining Machinery, Taiyuan 030032, ChinaShanxi Tiandi Coal Mining Machinery Co., Ltd., Taiyuan 030032, ChinaShanxi Tiandi Coal Mining Machinery Co., Ltd., Taiyuan 030032, ChinaThe limited-angle torque motor (LATM) is an electric actuator capable of rotating within a limited angular range and outputting a stable torque. It features a simple structure and high reliability and can be used in precise position or torque control scenarios. To reduce the torque fluctuation within the constant torque range (CTR), the effects of the stator tooth topology and size, PM magnetization direction and size, and sleeve permeability on the torque-angle characteristic of the LATM within the CTR were analyzed through FEM simulation, and the characteristics of the LATM before and after optimization were compared. Furthermore, a magneto-thermal coupling simulation of the steady-state temperature increase and thermal deformation generated by the LATM was conducted to study the effect of temperature on the LATM. The results show that the optimized LATM can output a more stable torque within the CTR and that the rated torque fluctuation rate relative to the torque at the zero position decreases by 3.2%. In addition, the temperature increase and corresponding thermal deformation of the optimized motor at 20 °C decreased by 0.22% and 0.29%, respectively.http://dx.doi.org/10.1063/5.0248688
spellingShingle Xiufeng Xu
Weixiang Cheng
Xu Zhou
Aiguo Zhou
Jiang Jin
Siyuan An
Xiaofeng Zhang
Structural optimization and magneto-thermal coupling simulation of limited angle torque motor
AIP Advances
title Structural optimization and magneto-thermal coupling simulation of limited angle torque motor
title_full Structural optimization and magneto-thermal coupling simulation of limited angle torque motor
title_fullStr Structural optimization and magneto-thermal coupling simulation of limited angle torque motor
title_full_unstemmed Structural optimization and magneto-thermal coupling simulation of limited angle torque motor
title_short Structural optimization and magneto-thermal coupling simulation of limited angle torque motor
title_sort structural optimization and magneto thermal coupling simulation of limited angle torque motor
url http://dx.doi.org/10.1063/5.0248688
work_keys_str_mv AT xiufengxu structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor
AT weixiangcheng structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor
AT xuzhou structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor
AT aiguozhou structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor
AT jiangjin structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor
AT siyuanan structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor
AT xiaofengzhang structuraloptimizationandmagnetothermalcouplingsimulationoflimitedangletorquemotor