Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications
This study aimed to optimize friction stir processing parameters to enhance the mechanical properties of AA 5083/coal composites, a novel material combination with potential applications in marine environments. By systematically varying process parameters such as tilt angle, traverse speed, and rota...
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| Format: | Article |
| Language: | English |
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MDPI AG
2024-12-01
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| Series: | Crystals |
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| Online Access: | https://www.mdpi.com/2073-4352/15/1/34 |
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| author | Oritonda Muribwathoho Velaphi Msomi Sipokazi Mabuwa |
| author_facet | Oritonda Muribwathoho Velaphi Msomi Sipokazi Mabuwa |
| author_sort | Oritonda Muribwathoho |
| collection | DOAJ |
| description | This study aimed to optimize friction stir processing parameters to enhance the mechanical properties of AA 5083/coal composites, a novel material combination with potential applications in marine environments. By systematically varying process parameters such as tilt angle, traverse speed, and rotational speed using a Taguchi experimental design, the FSP process was optimized. Signal-to-noise ratio and analysis of variance techniques were used to determine the most influential parameters on microhardness and ultimate tensile strength. A regression model was developed to predict composite behavior under these optimal conditions. This study found that a combination of 900 rpm, 60 mm/min, and a 2° tilt angle significantly improved mechanical properties. This research contributes to the advancement of FSP for producing high-performance, lightweight, and corrosion-resistant aluminum composites, particularly for marine applications. |
| format | Article |
| id | doaj-art-5bd7a6325fe74101842d67d3fc911de6 |
| institution | Kabale University |
| issn | 2073-4352 |
| language | English |
| publishDate | 2024-12-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Crystals |
| spelling | doaj-art-5bd7a6325fe74101842d67d3fc911de62025-01-24T13:28:04ZengMDPI AGCrystals2073-43522024-12-011513410.3390/cryst15010034Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine ApplicationsOritonda Muribwathoho0Velaphi Msomi1Sipokazi Mabuwa2Mechanical and Mechatronics Department, Cape Peninsula University of Technology, Cape Town 7535, South AfricaDepartment of Mechanical Engineering, College of Science, University of South Africa, Pretoria 0002, South AfricaMechanical Engineering Department, Durban University of Technology, Durban 4000, South AfricaThis study aimed to optimize friction stir processing parameters to enhance the mechanical properties of AA 5083/coal composites, a novel material combination with potential applications in marine environments. By systematically varying process parameters such as tilt angle, traverse speed, and rotational speed using a Taguchi experimental design, the FSP process was optimized. Signal-to-noise ratio and analysis of variance techniques were used to determine the most influential parameters on microhardness and ultimate tensile strength. A regression model was developed to predict composite behavior under these optimal conditions. This study found that a combination of 900 rpm, 60 mm/min, and a 2° tilt angle significantly improved mechanical properties. This research contributes to the advancement of FSP for producing high-performance, lightweight, and corrosion-resistant aluminum composites, particularly for marine applications.https://www.mdpi.com/2073-4352/15/1/34aluminum alloyfriction stir welding/processingmetal matrix compositemechanical propertiesTaguchiANOVA |
| spellingShingle | Oritonda Muribwathoho Velaphi Msomi Sipokazi Mabuwa Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications Crystals aluminum alloy friction stir welding/processing metal matrix composite mechanical properties Taguchi ANOVA |
| title | Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications |
| title_full | Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications |
| title_fullStr | Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications |
| title_full_unstemmed | Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications |
| title_short | Optimization and Regression Analysis of Friction Stir Processing Parameters of AA5083/Coal Composites for Marine Applications |
| title_sort | optimization and regression analysis of friction stir processing parameters of aa5083 coal composites for marine applications |
| topic | aluminum alloy friction stir welding/processing metal matrix composite mechanical properties Taguchi ANOVA |
| url | https://www.mdpi.com/2073-4352/15/1/34 |
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