Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management

Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations,...

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Main Authors: Junhyeon Bae, Jukyoung Shin, Tae Young Kim
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/15/4070
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author Junhyeon Bae
Jukyoung Shin
Tae Young Kim
author_facet Junhyeon Bae
Jukyoung Shin
Tae Young Kim
author_sort Junhyeon Bae
collection DOAJ
description Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation.
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spelling doaj-art-5ae77dc656784ca8ba408536d9ee4e962025-08-20T03:36:41ZengMDPI AGEnergies1996-10732025-07-011815407010.3390/en18154070Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal ManagementJunhyeon Bae0Jukyoung Shin1Tae Young Kim2Department of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, 232 Gongneung-ro, Nowon-gu, Seoul 01811, Republic of KoreaDepartment of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, 232 Gongneung-ro, Nowon-gu, Seoul 01811, Republic of KoreaDepartment of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, 232 Gongneung-ro, Nowon-gu, Seoul 01811, Republic of KoreaTranspiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation.https://www.mdpi.com/1996-1073/18/15/4070transpiration coolingphase changeporous mediumlocal thermal non-equilibriumthermal protection
spellingShingle Junhyeon Bae
Jukyoung Shin
Tae Young Kim
Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
Energies
transpiration cooling
phase change
porous medium
local thermal non-equilibrium
thermal protection
title Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
title_full Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
title_fullStr Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
title_full_unstemmed Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
title_short Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
title_sort numerical analysis of heat transfer and flow characteristics in porous media during phase change process of transpiration cooling for aerospace thermal management
topic transpiration cooling
phase change
porous medium
local thermal non-equilibrium
thermal protection
url https://www.mdpi.com/1996-1073/18/15/4070
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AT jukyoungshin numericalanalysisofheattransferandflowcharacteristicsinporousmediaduringphasechangeprocessoftranspirationcoolingforaerospacethermalmanagement
AT taeyoungkim numericalanalysisofheattransferandflowcharacteristicsinporousmediaduringphasechangeprocessoftranspirationcoolingforaerospacethermalmanagement