ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS

The Machining process is manufacturing in the world industry that is widely used. The coolant in the machining process functions to lower the temperature and lubricate and clean the gram in the cutting process. The application of coolant in the cutting process is to maintain the quality of the workp...

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Main Authors: Arya Rudi Nasution, Affandi Affandi, Khairul Umurani, Rahmatullah Rahmatullah, Muhammad Refan
Format: Article
Language:English
Published: Muhammadiyah University Press 2025-01-01
Series:Media Mesin
Subjects:
Online Access:https://journals2.ums.ac.id/mesin/article/view/2896
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author Arya Rudi Nasution
Affandi Affandi
Khairul Umurani
Rahmatullah Rahmatullah
Muhammad Refan
author_facet Arya Rudi Nasution
Affandi Affandi
Khairul Umurani
Rahmatullah Rahmatullah
Muhammad Refan
author_sort Arya Rudi Nasution
collection DOAJ
description The Machining process is manufacturing in the world industry that is widely used. The coolant in the machining process functions to lower the temperature and lubricate and clean the gram in the cutting process. The application of coolant in the cutting process is to maintain the quality of the workpiece during the cutting process and also serves to improve tool life so that the tool does not wear out easily. This study aims to determine the effect of a chemical-based coolant based on dromus oil and vegetable CPO on tool wear in the face milling process and to determine whether or not the liquid is effective in reducing and slowing down tool wear. In this research, the face milling process used a grey cast iron specimen as the workpiece specimen used and also used a carbide insert chisel cutting tool with the TPKN 22 VC2 type. The research was carried out by varying the engine speed and also the coolant variation, the engine speed variations used were 80, 360 and 720 Rpm. In the process of administering coolant using the method, it is sprayed directly onto the workpiece area which is cut continuously, in the milling process with a response variable that can be in the form of data or tool wear values that have been observed and tested using a microscope test tool, using the weight (mass) method to see the wear value. This research aims to see how effective the use of vegetable- based coolant (CPO) during experiments as a coolant in the machining process aims to ensure that the final value of tool insert wear must be smaller with (CPO) compared to chemical coolant (dromus).
format Article
id doaj-art-59660cc316104ee486741f2972c4dd19
institution Kabale University
issn 1411-4348
2541-4577
language English
publishDate 2025-01-01
publisher Muhammadiyah University Press
record_format Article
series Media Mesin
spelling doaj-art-59660cc316104ee486741f2972c4dd192025-02-03T01:52:26ZengMuhammadiyah University PressMedia Mesin1411-43482541-45772025-01-01251314010.23917/mesin.v25i1.28968283ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESSArya Rudi Nasution0Affandi Affandi1Khairul Umurani2Rahmatullah Rahmatullah3Muhammad Refan4Universitas Muhammadiyah Sumatera Utara, MedanUniversitas Muhammadiyah Sumatera Utara, MedanUniversitas Muhammadiyah Sumatera Utara, Medan Universitas Muhammadiyah Sumatera Utara, MedanUniversitas Muhammadiyah Sumatera Utara, MedanThe Machining process is manufacturing in the world industry that is widely used. The coolant in the machining process functions to lower the temperature and lubricate and clean the gram in the cutting process. The application of coolant in the cutting process is to maintain the quality of the workpiece during the cutting process and also serves to improve tool life so that the tool does not wear out easily. This study aims to determine the effect of a chemical-based coolant based on dromus oil and vegetable CPO on tool wear in the face milling process and to determine whether or not the liquid is effective in reducing and slowing down tool wear. In this research, the face milling process used a grey cast iron specimen as the workpiece specimen used and also used a carbide insert chisel cutting tool with the TPKN 22 VC2 type. The research was carried out by varying the engine speed and also the coolant variation, the engine speed variations used were 80, 360 and 720 Rpm. In the process of administering coolant using the method, it is sprayed directly onto the workpiece area which is cut continuously, in the milling process with a response variable that can be in the form of data or tool wear values that have been observed and tested using a microscope test tool, using the weight (mass) method to see the wear value. This research aims to see how effective the use of vegetable- based coolant (CPO) during experiments as a coolant in the machining process aims to ensure that the final value of tool insert wear must be smaller with (CPO) compared to chemical coolant (dromus).https://journals2.ums.ac.id/mesin/article/view/2896millingcoolanttool wearcarbide insert
spellingShingle Arya Rudi Nasution
Affandi Affandi
Khairul Umurani
Rahmatullah Rahmatullah
Muhammad Refan
ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS
Media Mesin
milling
coolant
tool wear
carbide insert
title ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS
title_full ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS
title_fullStr ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS
title_full_unstemmed ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS
title_short ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS
title_sort analysis of cutting fluid on mass loss of carbide insert in the milling process
topic milling
coolant
tool wear
carbide insert
url https://journals2.ums.ac.id/mesin/article/view/2896
work_keys_str_mv AT aryarudinasution analysisofcuttingfluidonmasslossofcarbideinsertinthemillingprocess
AT affandiaffandi analysisofcuttingfluidonmasslossofcarbideinsertinthemillingprocess
AT khairulumurani analysisofcuttingfluidonmasslossofcarbideinsertinthemillingprocess
AT rahmatullahrahmatullah analysisofcuttingfluidonmasslossofcarbideinsertinthemillingprocess
AT muhammadrefan analysisofcuttingfluidonmasslossofcarbideinsertinthemillingprocess