Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data

Train wheel wear significantly impacts wheel-rail interaction forces and is an unavoidable issue in the railway industry. This study focuses on regular wear, specifically changes in wheel profiles such as tread wear, flange height, and flange thickness. Effective wheel wear management is crucial for...

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Main Authors: Jessada Sresakoolchai, Chayut Ngamkhanong, Sakdirat Kaewunruen
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-01-01
Series:Frontiers in Built Environment
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Online Access:https://www.frontiersin.org/articles/10.3389/fbuil.2025.1546957/full
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author Jessada Sresakoolchai
Chayut Ngamkhanong
Sakdirat Kaewunruen
author_facet Jessada Sresakoolchai
Chayut Ngamkhanong
Sakdirat Kaewunruen
author_sort Jessada Sresakoolchai
collection DOAJ
description Train wheel wear significantly impacts wheel-rail interaction forces and is an unavoidable issue in the railway industry. This study focuses on regular wear, specifically changes in wheel profiles such as tread wear, flange height, and flange thickness. Effective wheel wear management is crucial for maintaining the reliability, safety, and efficiency of rail systems. However, regular measurement of wheel profiles is often limited by constraints such as dense traffic, budget, time, and remote assets, which reduces the effectiveness of traditional maintenance approaches. This study proposes a hybrid learning strategy combining supervised and reinforcement learning techniques to optimize train wheel wear management under these constraints and achieve predictive maintenance. The supervised learning model, developed from validated simulations, predicts wear progression, while reinforcement learning improves maintenance decision-making using basic operational data without regular measurements. Various machine-learning techniques are explored and fine-tuned to identify the best models for preventing faulty wheels without the need for frequent inspections. By integrating these two learning approaches, the framework enhances the accuracy of wear predictions and optimizes maintenance schedules, reducing the risk of over-maintenance or unexpected failures. This integrated model addresses challenges such as system complexity, limited data, and cost-effectiveness in the industry. In terms of supervised learning, the R2 for tread wear prediction improves from 0.94 to 0.95 compared to previous studies, and the model, when integrated with reinforcement learning, significantly reduces defects based on wear and irregular wheel dimensions. This research is the first to integrate supervised and reinforcement learning specifically for train wheel wear management under limited measurement data constraints, offering a breakthrough compared to traditional methods that rely on regular inspections. The study provides significant benefits for the railway industry, including reduced maintenance costs, improved maintenance efficiency, lower defect rates, reduced possession and inspection time, and enhanced passenger comfort and safety.
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spelling doaj-art-59342ab87eec4a1fab7c4439ab035b6d2025-01-27T06:40:44ZengFrontiers Media S.A.Frontiers in Built Environment2297-33622025-01-011110.3389/fbuil.2025.15469571546957Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement dataJessada Sresakoolchai0Chayut Ngamkhanong1Sakdirat Kaewunruen2Department of Civil and Environmental Engineering, Faculty of Engineering, Prince of Songkla University, Songkhla, ThailandAdvanced Railway Infrastructure, Innovation and Systems Engineering (ARIISE) Research Unit, Department of Civil Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok, ThailandDepartment of Civil Engineering, University of Birmingham, Birmingham, United KingdomTrain wheel wear significantly impacts wheel-rail interaction forces and is an unavoidable issue in the railway industry. This study focuses on regular wear, specifically changes in wheel profiles such as tread wear, flange height, and flange thickness. Effective wheel wear management is crucial for maintaining the reliability, safety, and efficiency of rail systems. However, regular measurement of wheel profiles is often limited by constraints such as dense traffic, budget, time, and remote assets, which reduces the effectiveness of traditional maintenance approaches. This study proposes a hybrid learning strategy combining supervised and reinforcement learning techniques to optimize train wheel wear management under these constraints and achieve predictive maintenance. The supervised learning model, developed from validated simulations, predicts wear progression, while reinforcement learning improves maintenance decision-making using basic operational data without regular measurements. Various machine-learning techniques are explored and fine-tuned to identify the best models for preventing faulty wheels without the need for frequent inspections. By integrating these two learning approaches, the framework enhances the accuracy of wear predictions and optimizes maintenance schedules, reducing the risk of over-maintenance or unexpected failures. This integrated model addresses challenges such as system complexity, limited data, and cost-effectiveness in the industry. In terms of supervised learning, the R2 for tread wear prediction improves from 0.94 to 0.95 compared to previous studies, and the model, when integrated with reinforcement learning, significantly reduces defects based on wear and irregular wheel dimensions. This research is the first to integrate supervised and reinforcement learning specifically for train wheel wear management under limited measurement data constraints, offering a breakthrough compared to traditional methods that rely on regular inspections. The study provides significant benefits for the railway industry, including reduced maintenance costs, improved maintenance efficiency, lower defect rates, reduced possession and inspection time, and enhanced passenger comfort and safety.https://www.frontiersin.org/articles/10.3389/fbuil.2025.1546957/fullhybrid learning strategiessupervised learningreinforcement learningtrain wheel wearpredictive maintenanceconditional monitoring
spellingShingle Jessada Sresakoolchai
Chayut Ngamkhanong
Sakdirat Kaewunruen
Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
Frontiers in Built Environment
hybrid learning strategies
supervised learning
reinforcement learning
train wheel wear
predictive maintenance
conditional monitoring
title Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
title_full Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
title_fullStr Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
title_full_unstemmed Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
title_short Hybrid learning strategies: integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
title_sort hybrid learning strategies integrating supervised and reinforcement techniques for railway wheel wear management with limited measurement data
topic hybrid learning strategies
supervised learning
reinforcement learning
train wheel wear
predictive maintenance
conditional monitoring
url https://www.frontiersin.org/articles/10.3389/fbuil.2025.1546957/full
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AT chayutngamkhanong hybridlearningstrategiesintegratingsupervisedandreinforcementtechniquesforrailwaywheelwearmanagementwithlimitedmeasurementdata
AT sakdiratkaewunruen hybridlearningstrategiesintegratingsupervisedandreinforcementtechniquesforrailwaywheelwearmanagementwithlimitedmeasurementdata