Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance

Abstract Electrochemical conversion of CO2 into fuels represents an important pathway for addressing the challenges of climate change and energy storage. However, large-scale applications remain hindered by the instability and inefficiency of CO2 reduction systems, particularly under highly alkaline...

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Main Authors: Jieyang Li, Huanlei Zhang, Changhao Luo, Dongbo Cheng, Wanping Xu, Meng Lin
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-59604-6
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author Jieyang Li
Huanlei Zhang
Changhao Luo
Dongbo Cheng
Wanping Xu
Meng Lin
author_facet Jieyang Li
Huanlei Zhang
Changhao Luo
Dongbo Cheng
Wanping Xu
Meng Lin
author_sort Jieyang Li
collection DOAJ
description Abstract Electrochemical conversion of CO2 into fuels represents an important pathway for addressing the challenges of climate change and energy storage. However, large-scale applications remain hindered by the instability and inefficiency of CO2 reduction systems, particularly under highly alkaline electrolytes and high current densities. One primary obstacle is the cathodic salt precipitation, which hinders mass transfer and blocks active sites limiting the lifespan of these systems. Here, we present a non-isothermal strategy that leverages a thermal gradient across the membrane electrode assembly to enhance electrochemical performance and suppress salt precipitation. By maintaining a cooler cathode and warmer anode, we exploit the Soret effect to drive cations away from the cathode, mitigating salting-out while boosting anodic activity and cathodic CO2 solubility. The non-isothermal case has demonstrated over 200 h of stable operation at 100 mA cm−2 under highly alkaline conditions, outperforming conventional isothermal systems. Techno-economic analysis reveals reductions in CO2-to-CO production costs, supporting the scalability of this strategy. These findings enable the practical deployment of stable, high-efficiency CO2 electrolysis systems.
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institution OA Journals
issn 2041-1723
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publishDate 2025-05-01
publisher Nature Portfolio
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spelling doaj-art-58b7b77c5d83468aba2ec9b7eaa062db2025-08-20T01:49:39ZengNature PortfolioNature Communications2041-17232025-05-0116111210.1038/s41467-025-59604-6Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performanceJieyang Li0Huanlei Zhang1Changhao Luo2Dongbo Cheng3Wanping Xu4Meng Lin5SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologySUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologySUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologySUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologySUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologySUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologyAbstract Electrochemical conversion of CO2 into fuels represents an important pathway for addressing the challenges of climate change and energy storage. However, large-scale applications remain hindered by the instability and inefficiency of CO2 reduction systems, particularly under highly alkaline electrolytes and high current densities. One primary obstacle is the cathodic salt precipitation, which hinders mass transfer and blocks active sites limiting the lifespan of these systems. Here, we present a non-isothermal strategy that leverages a thermal gradient across the membrane electrode assembly to enhance electrochemical performance and suppress salt precipitation. By maintaining a cooler cathode and warmer anode, we exploit the Soret effect to drive cations away from the cathode, mitigating salting-out while boosting anodic activity and cathodic CO2 solubility. The non-isothermal case has demonstrated over 200 h of stable operation at 100 mA cm−2 under highly alkaline conditions, outperforming conventional isothermal systems. Techno-economic analysis reveals reductions in CO2-to-CO production costs, supporting the scalability of this strategy. These findings enable the practical deployment of stable, high-efficiency CO2 electrolysis systems.https://doi.org/10.1038/s41467-025-59604-6
spellingShingle Jieyang Li
Huanlei Zhang
Changhao Luo
Dongbo Cheng
Wanping Xu
Meng Lin
Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance
Nature Communications
title Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance
title_full Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance
title_fullStr Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance
title_full_unstemmed Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance
title_short Non-isothermal CO2 electrolysis enables simultaneous enhanced electrochemical and anti-precipitation performance
title_sort non isothermal co2 electrolysis enables simultaneous enhanced electrochemical and anti precipitation performance
url https://doi.org/10.1038/s41467-025-59604-6
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AT changhaoluo nonisothermalco2electrolysisenablessimultaneousenhancedelectrochemicalandantiprecipitationperformance
AT dongbocheng nonisothermalco2electrolysisenablessimultaneousenhancedelectrochemicalandantiprecipitationperformance
AT wanpingxu nonisothermalco2electrolysisenablessimultaneousenhancedelectrochemicalandantiprecipitationperformance
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