Cooling Systems for High-Speed Machines—Review and Design Considerations

High-speed machines are attractive to many industries due to their small size and light weight, but present unique cooling challenges due to their increased loss and reduced surface area. Cooling system advancements are central to the development of faster, smaller machines, and as such, are constan...

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Main Authors: Matthew Meier, Elias G. Strangas
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/15/3954
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author Matthew Meier
Elias G. Strangas
author_facet Matthew Meier
Elias G. Strangas
author_sort Matthew Meier
collection DOAJ
description High-speed machines are attractive to many industries due to their small size and light weight, but present unique cooling challenges due to their increased loss and reduced surface area. Cooling system advancements are central to the development of faster, smaller machines, and as such, are constantly evolving. This paper presents a review of classical and state-of-the-art cooling systems. Each cooling method—air cooling, indirect liquid cooling, and direct liquid cooling—has potential use in cooling high-speed machines, but each comes with unique considerations, which are discussed. An example design process highlights the interdependence of the electromagnetic and thermal design choices, illustrating the necessity of integrating the electromagnetic and thermal designs in a holistic approach.
format Article
id doaj-art-5814e35dd27346998ef7e9d56b2deebe
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language English
publishDate 2025-07-01
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series Energies
spelling doaj-art-5814e35dd27346998ef7e9d56b2deebe2025-08-20T03:04:42ZengMDPI AGEnergies1996-10732025-07-011815395410.3390/en18153954Cooling Systems for High-Speed Machines—Review and Design ConsiderationsMatthew Meier0Elias G. Strangas1Electrical and Computer Engineering, Michigan State University, 428 S. Shaw Lane, East Lansing, MI 48824, USAElectrical and Computer Engineering, Michigan State University, 428 S. Shaw Lane, East Lansing, MI 48824, USAHigh-speed machines are attractive to many industries due to their small size and light weight, but present unique cooling challenges due to their increased loss and reduced surface area. Cooling system advancements are central to the development of faster, smaller machines, and as such, are constantly evolving. This paper presents a review of classical and state-of-the-art cooling systems. Each cooling method—air cooling, indirect liquid cooling, and direct liquid cooling—has potential use in cooling high-speed machines, but each comes with unique considerations, which are discussed. An example design process highlights the interdependence of the electromagnetic and thermal design choices, illustrating the necessity of integrating the electromagnetic and thermal designs in a holistic approach.https://www.mdpi.com/1996-1073/18/15/3954motor coolingsoft magnetic compositesSMCmotor coreshigh speed machines
spellingShingle Matthew Meier
Elias G. Strangas
Cooling Systems for High-Speed Machines—Review and Design Considerations
Energies
motor cooling
soft magnetic composites
SMC
motor cores
high speed machines
title Cooling Systems for High-Speed Machines—Review and Design Considerations
title_full Cooling Systems for High-Speed Machines—Review and Design Considerations
title_fullStr Cooling Systems for High-Speed Machines—Review and Design Considerations
title_full_unstemmed Cooling Systems for High-Speed Machines—Review and Design Considerations
title_short Cooling Systems for High-Speed Machines—Review and Design Considerations
title_sort cooling systems for high speed machines review and design considerations
topic motor cooling
soft magnetic composites
SMC
motor cores
high speed machines
url https://www.mdpi.com/1996-1073/18/15/3954
work_keys_str_mv AT matthewmeier coolingsystemsforhighspeedmachinesreviewanddesignconsiderations
AT eliasgstrangas coolingsystemsforhighspeedmachinesreviewanddesignconsiderations