Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons

This study explores the relationship between cooling rate and microsegregation of directionally solidified ductile iron. The unidirectional heat transfer system used in this research is made up of a copper mold kept chilled by circulating water and embedded in the bottom of Furan sand mold....

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Main Authors: Chang W.S., Lin C.M.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2013-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300034C.pdf
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author Chang W.S.
Lin C.M.
author_facet Chang W.S.
Lin C.M.
author_sort Chang W.S.
collection DOAJ
description This study explores the relationship between cooling rate and microsegregation of directionally solidified ductile iron. The unidirectional heat transfer system used in this research is made up of a copper mold kept chilled by circulating water and embedded in the bottom of Furan sand mold. Thermocouples are connected to the computer measuring system to record the cooling curves of the castings at a distance of 0, 30, 60 and 90 mm from the chilled copper mold surface. Alloys including Mn, Cr, Cu, Ni and Ti were added to the specimens. Electron microprobe analysis (EPMA) was employed to examine distribution of elements between the dendrite arms and nodular graphite. Results show that unidirectional heat transfer affects directly the solidification mode and microstructure of the casting. The cooling curves reveal that local solidification time increases with increasing distance from the chilled copper mold surface. Different solidification rates with corresponding microstructure and element segregation were observed in the same unidirectionally solidified casting. Local solidification time was closely related to element segregation. The effective segregation coefficient (Keff) calculated using the Scheil equation was found to vary, according to the stage of solidification. The actual segregation characteristics of complex alloys generally follow the Scheil equation.
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series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-57e927b4fde241769e2972ee34441d622025-02-02T10:00:38ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392013-01-0149331532210.2298/JMMB120702034C1450-53391300034CRelationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile ironsChang W.S.0Lin C.M.1Department of Mechanical Engineering, National Taiwan University of Science and Technology, Taipei, TaiwanDepartment of Mechanical Engineering, National Taiwan University of Science and Technology, Taipei, Taiwan + School of Mechanical, Aerospace, Chemical, and Materials Engineering, Arizona State University, Tempe, United StatesThis study explores the relationship between cooling rate and microsegregation of directionally solidified ductile iron. The unidirectional heat transfer system used in this research is made up of a copper mold kept chilled by circulating water and embedded in the bottom of Furan sand mold. Thermocouples are connected to the computer measuring system to record the cooling curves of the castings at a distance of 0, 30, 60 and 90 mm from the chilled copper mold surface. Alloys including Mn, Cr, Cu, Ni and Ti were added to the specimens. Electron microprobe analysis (EPMA) was employed to examine distribution of elements between the dendrite arms and nodular graphite. Results show that unidirectional heat transfer affects directly the solidification mode and microstructure of the casting. The cooling curves reveal that local solidification time increases with increasing distance from the chilled copper mold surface. Different solidification rates with corresponding microstructure and element segregation were observed in the same unidirectionally solidified casting. Local solidification time was closely related to element segregation. The effective segregation coefficient (Keff) calculated using the Scheil equation was found to vary, according to the stage of solidification. The actual segregation characteristics of complex alloys generally follow the Scheil equation.http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300034C.pdfdirectionally solidifiedmicro segregationductile iron
spellingShingle Chang W.S.
Lin C.M.
Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons
Journal of Mining and Metallurgy. Section B: Metallurgy
directionally solidified
micro segregation
ductile iron
title Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons
title_full Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons
title_fullStr Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons
title_full_unstemmed Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons
title_short Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons
title_sort relationship between cooling rate and microsegregation in bottom chilled directionally solidified ductile irons
topic directionally solidified
micro segregation
ductile iron
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2013/1450-53391300034C.pdf
work_keys_str_mv AT changws relationshipbetweencoolingrateandmicrosegregationinbottomchilleddirectionallysolidifiedductileirons
AT lincm relationshipbetweencoolingrateandmicrosegregationinbottomchilleddirectionallysolidifiedductileirons