Functional microstructured surface polishing: mechanism and applications

Functional microstructured surfaces are becoming increasingly important in the fields of optics, microfluidics, and surface engineering. These parts' functional surface roughnesses and microstructure molding accuracies directly affect their final service performance characteristics. To improve...

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Main Authors: Huang Li, Wenwen Lu, Junfeng Liu, Yifan Dai, Xiaoqiang Peng, Hao Hu, Chaoliang Guan, Chao Xu, Tao Lai, Fei Dong
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424026383
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author Huang Li
Wenwen Lu
Junfeng Liu
Yifan Dai
Xiaoqiang Peng
Hao Hu
Chaoliang Guan
Chao Xu
Tao Lai
Fei Dong
author_facet Huang Li
Wenwen Lu
Junfeng Liu
Yifan Dai
Xiaoqiang Peng
Hao Hu
Chaoliang Guan
Chao Xu
Tao Lai
Fei Dong
author_sort Huang Li
collection DOAJ
description Functional microstructured surfaces are becoming increasingly important in the fields of optics, microfluidics, and surface engineering. These parts' functional surface roughnesses and microstructure molding accuracies directly affect their final service performance characteristics. To improve the machining qualities of functional microstructured surfaces, subsequent polishing treatment is necessary. This paper discusses the different polishing methods and effects of functional microstructured surface parts. Moreover, the challenges and bottlenecks in polishing functional microstructured surfaces are analyzed and discussed by considering the microstructure feature sizes, shapes, and substrate surface shapes. Then, the advantages, disadvantages, applications, and limitations of functional microstructured surface polishing methods are elucidated. Finally, the development trends of form-preserving polishing methods for functional microstructured surfaces are noted.
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institution OA Journals
issn 2238-7854
language English
publishDate 2024-11-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-566986a0c5694eaeaec106579bbcc10c2025-08-20T02:35:31ZengElsevierJournal of Materials Research and Technology2238-78542024-11-01337236725910.1016/j.jmrt.2024.11.110Functional microstructured surface polishing: mechanism and applicationsHuang Li0Wenwen Lu1Junfeng Liu2Yifan Dai3Xiaoqiang Peng4Hao Hu5Chaoliang Guan6Chao Xu7Tao Lai8Fei Dong9National Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaHu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, China; Hunan Institute of Advanced Technology, Changsha, Hunan, 410072, ChinaNational Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaNational Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaNational Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, China; Corresponding author. National Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China.National Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaNational Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaNational Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaNational Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, China; Corresponding author. National Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China.National Key Laboratory of Equipment State Sensing and Smart Support, College of Intelligence Science, National University of Defense Technology, Changsha, 410073, China; Hu'nan Key Laboratory of Ultra-precision Machining Technology, Changsha, 410073, ChinaFunctional microstructured surfaces are becoming increasingly important in the fields of optics, microfluidics, and surface engineering. These parts' functional surface roughnesses and microstructure molding accuracies directly affect their final service performance characteristics. To improve the machining qualities of functional microstructured surfaces, subsequent polishing treatment is necessary. This paper discusses the different polishing methods and effects of functional microstructured surface parts. Moreover, the challenges and bottlenecks in polishing functional microstructured surfaces are analyzed and discussed by considering the microstructure feature sizes, shapes, and substrate surface shapes. Then, the advantages, disadvantages, applications, and limitations of functional microstructured surface polishing methods are elucidated. Finally, the development trends of form-preserving polishing methods for functional microstructured surfaces are noted.http://www.sciencedirect.com/science/article/pii/S2238785424026383Functional surfacesMicrostructurePolishingSurface qualityForm-preserving
spellingShingle Huang Li
Wenwen Lu
Junfeng Liu
Yifan Dai
Xiaoqiang Peng
Hao Hu
Chaoliang Guan
Chao Xu
Tao Lai
Fei Dong
Functional microstructured surface polishing: mechanism and applications
Journal of Materials Research and Technology
Functional surfaces
Microstructure
Polishing
Surface quality
Form-preserving
title Functional microstructured surface polishing: mechanism and applications
title_full Functional microstructured surface polishing: mechanism and applications
title_fullStr Functional microstructured surface polishing: mechanism and applications
title_full_unstemmed Functional microstructured surface polishing: mechanism and applications
title_short Functional microstructured surface polishing: mechanism and applications
title_sort functional microstructured surface polishing mechanism and applications
topic Functional surfaces
Microstructure
Polishing
Surface quality
Form-preserving
url http://www.sciencedirect.com/science/article/pii/S2238785424026383
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AT wenwenlu functionalmicrostructuredsurfacepolishingmechanismandapplications
AT junfengliu functionalmicrostructuredsurfacepolishingmechanismandapplications
AT yifandai functionalmicrostructuredsurfacepolishingmechanismandapplications
AT xiaoqiangpeng functionalmicrostructuredsurfacepolishingmechanismandapplications
AT haohu functionalmicrostructuredsurfacepolishingmechanismandapplications
AT chaoliangguan functionalmicrostructuredsurfacepolishingmechanismandapplications
AT chaoxu functionalmicrostructuredsurfacepolishingmechanismandapplications
AT taolai functionalmicrostructuredsurfacepolishingmechanismandapplications
AT feidong functionalmicrostructuredsurfacepolishingmechanismandapplications