Nonlinear finite element analysis of equivalent Iwan model considering threaded connections

Abstract Aiming at the complex geometric nonlinearity and contact behavior of threaded connections, this study proposes a novel approach by constructing a finite element model equivalent to the Iwan model for nonlinear analysis. The innovation of this work lies in the development of a subroutine bas...

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Main Authors: Litai Sun, Ling Li, Xiaochan Gao
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-89135-5
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author Litai Sun
Ling Li
Xiaochan Gao
author_facet Litai Sun
Ling Li
Xiaochan Gao
author_sort Litai Sun
collection DOAJ
description Abstract Aiming at the complex geometric nonlinearity and contact behavior of threaded connections, this study proposes a novel approach by constructing a finite element model equivalent to the Iwan model for nonlinear analysis. The innovation of this work lies in the development of a subroutine based on the Iwan model, which effectively simulates the nonlinear contact behavior inherent in threaded connections during tightening. This is followed by constructing a finite element model in Abaqus software to investigate the relationship between the applied torque and the preload force of the threads. The accuracy and nonlinearity of the model are verified against theoretical results. Furthermore, the study explores the impact of the coefficient of friction and rotational amplitude on the mechanical response of the threaded connection, providing new insights into how these factors influence preload force, stress concentration, and the risk of deformation. The results show that the finite element model based on the Iwan model can accurately capture the complex contact behavior of the threaded joint. Specifically, it is found that increasing the friction coefficient enhances the preload force but may also increase stress concentration and deformation risks. Similarly, increasing the rotational amplitude increases the preload force but may lead to plastic deformation and higher stress concentration, which has not been sufficiently addressed in previous studies.
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issn 2045-2322
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spelling doaj-art-55b613d6e0a14436b824e536f20f42ee2025-02-09T12:35:26ZengNature PortfolioScientific Reports2045-23222025-02-0115111010.1038/s41598-025-89135-5Nonlinear finite element analysis of equivalent Iwan model considering threaded connectionsLitai Sun0Ling Li1Xiaochan Gao2School of Mechanical and Electrical Engineering, Xi’an University of Architecture and TechnologySchool of Mechanical and Electrical Engineering, Xi’an University of Architecture and TechnologySchool of Mechanical and Electrical Engineering, Xi’an University of Architecture and TechnologyAbstract Aiming at the complex geometric nonlinearity and contact behavior of threaded connections, this study proposes a novel approach by constructing a finite element model equivalent to the Iwan model for nonlinear analysis. The innovation of this work lies in the development of a subroutine based on the Iwan model, which effectively simulates the nonlinear contact behavior inherent in threaded connections during tightening. This is followed by constructing a finite element model in Abaqus software to investigate the relationship between the applied torque and the preload force of the threads. The accuracy and nonlinearity of the model are verified against theoretical results. Furthermore, the study explores the impact of the coefficient of friction and rotational amplitude on the mechanical response of the threaded connection, providing new insights into how these factors influence preload force, stress concentration, and the risk of deformation. The results show that the finite element model based on the Iwan model can accurately capture the complex contact behavior of the threaded joint. Specifically, it is found that increasing the friction coefficient enhances the preload force but may also increase stress concentration and deformation risks. Similarly, increasing the rotational amplitude increases the preload force but may lead to plastic deformation and higher stress concentration, which has not been sufficiently addressed in previous studies.https://doi.org/10.1038/s41598-025-89135-5Bolted jointsIwan ModelFinite elementsUMAT
spellingShingle Litai Sun
Ling Li
Xiaochan Gao
Nonlinear finite element analysis of equivalent Iwan model considering threaded connections
Scientific Reports
Bolted joints
Iwan Model
Finite elements
UMAT
title Nonlinear finite element analysis of equivalent Iwan model considering threaded connections
title_full Nonlinear finite element analysis of equivalent Iwan model considering threaded connections
title_fullStr Nonlinear finite element analysis of equivalent Iwan model considering threaded connections
title_full_unstemmed Nonlinear finite element analysis of equivalent Iwan model considering threaded connections
title_short Nonlinear finite element analysis of equivalent Iwan model considering threaded connections
title_sort nonlinear finite element analysis of equivalent iwan model considering threaded connections
topic Bolted joints
Iwan Model
Finite elements
UMAT
url https://doi.org/10.1038/s41598-025-89135-5
work_keys_str_mv AT litaisun nonlinearfiniteelementanalysisofequivalentiwanmodelconsideringthreadedconnections
AT lingli nonlinearfiniteelementanalysisofequivalentiwanmodelconsideringthreadedconnections
AT xiaochangao nonlinearfiniteelementanalysisofequivalentiwanmodelconsideringthreadedconnections