Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts

Enhancing heat transfer in thermal systems is crucial for energy efficiency. The use of Nano-fluids and twisted tape inserts in circular pipes are the most widely used passive heat transfer improvement techniques. While nanofluids, especially CuO-water, enhance thermal conductivity, twisted tapes cr...

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Main Authors: Yaregal Eneyew Bizuneh, Tazebew Dires Kassie, Endalkew Berhie Gebresilassie, Atalay Enyew Bizuneh
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:International Journal of Thermofluids
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666202725002071
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author Yaregal Eneyew Bizuneh
Tazebew Dires Kassie
Endalkew Berhie Gebresilassie
Atalay Enyew Bizuneh
author_facet Yaregal Eneyew Bizuneh
Tazebew Dires Kassie
Endalkew Berhie Gebresilassie
Atalay Enyew Bizuneh
author_sort Yaregal Eneyew Bizuneh
collection DOAJ
description Enhancing heat transfer in thermal systems is crucial for energy efficiency. The use of Nano-fluids and twisted tape inserts in circular pipes are the most widely used passive heat transfer improvement techniques. While nanofluids, especially CuO-water, enhance thermal conductivity, twisted tapes create swirl flow to disturb boundary layers. The Nusselt number, friction factor, and thermal performance parameters of a circular pipe containing Nano-fluids and twisted tapes at 180 and 120 degrees are studied numerically in this work. The twisted tape inserts are modeled as idealized helical baffles to induce secondary swirl flows, thereby disrupting thermal boundary layers and improving heat exchange. The research yields findings for a strip twist ratio of three and a turbulent flow range of Re 4000–20,000. The RNG k–ε model is utilized to solve the governing equations and a steady heat flux of 30,000 W/m2 is supplied. The highest simulation findings of Nusselt number for Nano-fluid are 5.25, 9.85, and 12.5 % higher in comparison to Gnielinski relations of water for plain tube and twisted tape inserts at 180 and 120 degrees respectively. However, increased pressure drop is noted as a trade-off, the overall thermal performance factor of 1.42 was achieved for Nano-fluid flow in a pipe with a 120° twisted tape insert which yields a significant heat transfer improvement.
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institution OA Journals
issn 2666-2027
language English
publishDate 2025-05-01
publisher Elsevier
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series International Journal of Thermofluids
spelling doaj-art-5547df4b1df0442eb75c27b71e98bc6a2025-08-20T01:55:27ZengElsevierInternational Journal of Thermofluids2666-20272025-05-012710126010.1016/j.ijft.2025.101260Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape insertsYaregal Eneyew Bizuneh0Tazebew Dires Kassie1Endalkew Berhie Gebresilassie2Atalay Enyew Bizuneh3Mechanical Engineering Department, College of Technology, Debre Markos University, EthiopiaMechanical Engineering Department, College of Technology, Debre Markos University, Ethiopia; Corresponding author.Mechanical Engineering Department, College of Technology, Debre Markos University, EthiopiaMechanical Engineering Department, College of Engineering, Debre Berhan University, EthiopiaEnhancing heat transfer in thermal systems is crucial for energy efficiency. The use of Nano-fluids and twisted tape inserts in circular pipes are the most widely used passive heat transfer improvement techniques. While nanofluids, especially CuO-water, enhance thermal conductivity, twisted tapes create swirl flow to disturb boundary layers. The Nusselt number, friction factor, and thermal performance parameters of a circular pipe containing Nano-fluids and twisted tapes at 180 and 120 degrees are studied numerically in this work. The twisted tape inserts are modeled as idealized helical baffles to induce secondary swirl flows, thereby disrupting thermal boundary layers and improving heat exchange. The research yields findings for a strip twist ratio of three and a turbulent flow range of Re 4000–20,000. The RNG k–ε model is utilized to solve the governing equations and a steady heat flux of 30,000 W/m2 is supplied. The highest simulation findings of Nusselt number for Nano-fluid are 5.25, 9.85, and 12.5 % higher in comparison to Gnielinski relations of water for plain tube and twisted tape inserts at 180 and 120 degrees respectively. However, increased pressure drop is noted as a trade-off, the overall thermal performance factor of 1.42 was achieved for Nano-fluid flow in a pipe with a 120° twisted tape insert which yields a significant heat transfer improvement.http://www.sciencedirect.com/science/article/pii/S2666202725002071CuO-water nano-fluidTurbulent flowTwisted tapeHeat transfer enhancementCFD
spellingShingle Yaregal Eneyew Bizuneh
Tazebew Dires Kassie
Endalkew Berhie Gebresilassie
Atalay Enyew Bizuneh
Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts
International Journal of Thermofluids
CuO-water nano-fluid
Turbulent flow
Twisted tape
Heat transfer enhancement
CFD
title Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts
title_full Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts
title_fullStr Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts
title_full_unstemmed Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts
title_short Numerical investigation on heat transfer of CuO-water nano-fluid in a circular pipe with twisted tape inserts
title_sort numerical investigation on heat transfer of cuo water nano fluid in a circular pipe with twisted tape inserts
topic CuO-water nano-fluid
Turbulent flow
Twisted tape
Heat transfer enhancement
CFD
url http://www.sciencedirect.com/science/article/pii/S2666202725002071
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AT endalkewberhiegebresilassie numericalinvestigationonheattransferofcuowaternanofluidinacircularpipewithtwistedtapeinserts
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