Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method

Aluminium composites are extensively used in several industries. The production of Metal Matrix Composite (MMCs) with varying wt. % of reinforcement/s leads to enhancement of wear and mechanical behavior properties. In the present work, varying wt. % of TiB2 and constant wt. % of CeO2 particulates w...

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Main Authors: S. R. Sreenivasa Iyengar, D. Sethuramu, M. Ravikumar
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2023-07-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/4121/3831
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author S. R. Sreenivasa Iyengar
D. Sethuramu
M. Ravikumar
author_facet S. R. Sreenivasa Iyengar
D. Sethuramu
M. Ravikumar
author_sort S. R. Sreenivasa Iyengar
collection DOAJ
description Aluminium composites are extensively used in several industries. The production of Metal Matrix Composite (MMCs) with varying wt. % of reinforcement/s leads to enhancement of wear and mechanical behavior properties. In the present work, varying wt. % of TiB2 and constant wt. % of CeO2 particulates were reinforced in Al6061 alloy to manufacture hybrid Al MMCs by Vortex (Stircasting) technique. Developed hybrid MMCs were hotrolled at 515�C of temperature. Hardness of hybrid MMCs was evaluated by using hardness test rig (Vickers). Results revealed that the hardness strength of developed hybrid MMCs increased with increase of the reinforcement content. The rate of wear of developed hybrid MMCs was evaluated by Pin-on-Disc wear test method. Test trials were conducted according to Taguchi technique. L27 array was implemented for evaluation of data. Effect of varying factors on the rate of wear and Coefficient of Friction (COF) was analyzed by applying ANOVA (Analysis of Variance) method. ANOVA outcomes showed that the reinforcement content had a more significant impact on wear behavior and COF of the MMCs. Finally, L27 array outcomes were verified through confirmation experiments. Wear fractography test shows the internal fractured structure of a wear specimen which was studied using a Scanning Electron Microscope (SEM)
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institution Kabale University
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publishDate 2023-07-01
publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-553cb7300d064a8e99b43f22e0be7f2c2025-02-03T00:35:51ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932023-07-01176517819310.3221/IGF-ESIS.65.1210.3221/IGF-ESIS.65.12Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi methodS. R. Sreenivasa IyengarD. SethuramuM. RavikumarAluminium composites are extensively used in several industries. The production of Metal Matrix Composite (MMCs) with varying wt. % of reinforcement/s leads to enhancement of wear and mechanical behavior properties. In the present work, varying wt. % of TiB2 and constant wt. % of CeO2 particulates were reinforced in Al6061 alloy to manufacture hybrid Al MMCs by Vortex (Stircasting) technique. Developed hybrid MMCs were hotrolled at 515�C of temperature. Hardness of hybrid MMCs was evaluated by using hardness test rig (Vickers). Results revealed that the hardness strength of developed hybrid MMCs increased with increase of the reinforcement content. The rate of wear of developed hybrid MMCs was evaluated by Pin-on-Disc wear test method. Test trials were conducted according to Taguchi technique. L27 array was implemented for evaluation of data. Effect of varying factors on the rate of wear and Coefficient of Friction (COF) was analyzed by applying ANOVA (Analysis of Variance) method. ANOVA outcomes showed that the reinforcement content had a more significant impact on wear behavior and COF of the MMCs. Finally, L27 array outcomes were verified through confirmation experiments. Wear fractography test shows the internal fractured structure of a wear specimen which was studied using a Scanning Electron Microscope (SEM)https://www.fracturae.com/index.php/fis/article/view/4121/3831al6061tib2-ceo2stir castinghot rollinghardnesswear behaviortaguchi techniquefracture behavior
spellingShingle S. R. Sreenivasa Iyengar
D. Sethuramu
M. Ravikumar
Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method
Fracture and Structural Integrity
al6061
tib2-ceo2
stir casting
hot rolling
hardness
wear behavior
taguchi technique
fracture behavior
title Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method
title_full Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method
title_fullStr Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method
title_full_unstemmed Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method
title_short Study on micro-structure, hardness and optimization of wear characteristics of Al6061/TiB2/CeO2 hot-rolled MMCs using Taguchi method
title_sort study on micro structure hardness and optimization of wear characteristics of al6061 tib2 ceo2 hot rolled mmcs using taguchi method
topic al6061
tib2-ceo2
stir casting
hot rolling
hardness
wear behavior
taguchi technique
fracture behavior
url https://www.fracturae.com/index.php/fis/article/view/4121/3831
work_keys_str_mv AT srsreenivasaiyengar studyonmicrostructurehardnessandoptimizationofwearcharacteristicsofal6061tib2ceo2hotrolledmmcsusingtaguchimethod
AT dsethuramu studyonmicrostructurehardnessandoptimizationofwearcharacteristicsofal6061tib2ceo2hotrolledmmcsusingtaguchimethod
AT mravikumar studyonmicrostructurehardnessandoptimizationofwearcharacteristicsofal6061tib2ceo2hotrolledmmcsusingtaguchimethod