Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing

This paper presents an interactive online e-portal development and application using Shiny/R version 4.4.0 programming for personalised varifocal lens surface design and manufacturing in an agile and responsive manner. Varifocal lenses are specialised lenses that provide clear vision at both far and...

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Main Authors: Negin Dianat, Shangkuan Liu, Kai Cheng, Kevin Lu
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/13/4/298
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author Negin Dianat
Shangkuan Liu
Kai Cheng
Kevin Lu
author_facet Negin Dianat
Shangkuan Liu
Kai Cheng
Kevin Lu
author_sort Negin Dianat
collection DOAJ
description This paper presents an interactive online e-portal development and application using Shiny/R version 4.4.0 programming for personalised varifocal lens surface design and manufacturing in an agile and responsive manner. Varifocal lenses are specialised lenses that provide clear vision at both far and near distances. The user interface (UI) of the e-portal application creates an environment for customers to input their eye prescription data and geometric parameters to visualise the result of the designed freeform varifocal lens surface, which includes interactive 2D contour plots and 3D-rendered diagrams for both left and right eyes simultaneously. The e-portal provides a unified interactive platform where users can simultaneously access both the specialised Copilot demo web for lenses and the main Shiny/R version 4.4.0 programming app, ensuring seamless integration and an efficient process flow. Additionally, the data points of the 3D-designed surface are automatically saved. In order to check the performance of the designed varifocal lens before production, it is remodelled in the COMSOL Multiphysics 6.2 modelling and analysis environment. Ray tracing is built in the environment for the lens design assessment and is then integrated with the lens additive manufacturing (AM) using a Formlabs 3D printer (Digital Fabrication Center (DFC), London, UK). The results are then analysed to further validate the e-portal-driven personalised design and manufacturing approach.
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spelling doaj-art-545f8e6b8a1f4b6dbd91d8444a1e923a2025-08-20T03:13:32ZengMDPI AGMachines2075-17022025-04-0113429810.3390/machines13040298Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive ManufacturingNegin Dianat0Shangkuan Liu1Kai Cheng2Kevin Lu3Department of Mechanical and Aerospace Engineering, Brunel University London, Uxbridge UB8 3PH, UKDepartment of Mechanical and Aerospace Engineering, Brunel University London, Uxbridge UB8 3PH, UKDepartment of Mechanical and Aerospace Engineering, Brunel University London, Uxbridge UB8 3PH, UKBrunel Business School, Brunel University London, Uxbridge UB8 3PH, UKThis paper presents an interactive online e-portal development and application using Shiny/R version 4.4.0 programming for personalised varifocal lens surface design and manufacturing in an agile and responsive manner. Varifocal lenses are specialised lenses that provide clear vision at both far and near distances. The user interface (UI) of the e-portal application creates an environment for customers to input their eye prescription data and geometric parameters to visualise the result of the designed freeform varifocal lens surface, which includes interactive 2D contour plots and 3D-rendered diagrams for both left and right eyes simultaneously. The e-portal provides a unified interactive platform where users can simultaneously access both the specialised Copilot demo web for lenses and the main Shiny/R version 4.4.0 programming app, ensuring seamless integration and an efficient process flow. Additionally, the data points of the 3D-designed surface are automatically saved. In order to check the performance of the designed varifocal lens before production, it is remodelled in the COMSOL Multiphysics 6.2 modelling and analysis environment. Ray tracing is built in the environment for the lens design assessment and is then integrated with the lens additive manufacturing (AM) using a Formlabs 3D printer (Digital Fabrication Center (DFC), London, UK). The results are then analysed to further validate the e-portal-driven personalised design and manufacturing approach.https://www.mdpi.com/2075-1702/13/4/298varifocal lens designe-portal developmentShiny/R programmingfreeform surfacesray tracingadditive manufacturing
spellingShingle Negin Dianat
Shangkuan Liu
Kai Cheng
Kevin Lu
Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing
Machines
varifocal lens design
e-portal development
Shiny/R programming
freeform surfaces
ray tracing
additive manufacturing
title Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing
title_full Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing
title_fullStr Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing
title_full_unstemmed Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing
title_short Development of the E-Portal for the Design of Freeform Varifocal Lenses Using Shiny/R Programming Combined with Additive Manufacturing
title_sort development of the e portal for the design of freeform varifocal lenses using shiny r programming combined with additive manufacturing
topic varifocal lens design
e-portal development
Shiny/R programming
freeform surfaces
ray tracing
additive manufacturing
url https://www.mdpi.com/2075-1702/13/4/298
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AT shangkuanliu developmentoftheeportalforthedesignoffreeformvarifocallensesusingshinyrprogrammingcombinedwithadditivemanufacturing
AT kaicheng developmentoftheeportalforthedesignoffreeformvarifocallensesusingshinyrprogrammingcombinedwithadditivemanufacturing
AT kevinlu developmentoftheeportalforthedesignoffreeformvarifocallensesusingshinyrprogrammingcombinedwithadditivemanufacturing