Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers

Microfluidic technology has transformed the synthesis of core-shell nanoparticles (CSNPs), providing an unprecedented level of control over their structural and functional properties. This review critically evaluates recent advancements, highlighting the superiority of microfluidic methods over conv...

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Main Authors: Giuseppe Nunziata, Alessandro Borroni, Filippo Rossi
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Chemical Engineering Journal Advances
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666821125000560
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author Giuseppe Nunziata
Alessandro Borroni
Filippo Rossi
author_facet Giuseppe Nunziata
Alessandro Borroni
Filippo Rossi
author_sort Giuseppe Nunziata
collection DOAJ
description Microfluidic technology has transformed the synthesis of core-shell nanoparticles (CSNPs), providing an unprecedented level of control over their structural and functional properties. This review critically evaluates recent advancements, highlighting the superiority of microfluidic methods over conventional batch techniques, which often suffer from variability and scalability issues. Indeed microfluidic platforms enable the precise manipulation of reaction conditions, leading to highly uniform nanoparticles with optimized characteristics. This level of precision is particularly relevant in drug delivery, where the ability to fine-tune nanoparticle size, composition, and surface properties directly influences therapeutic efficacy. A fundamental aspect of this approach lies in the choice of synthesis techniques, such as nanoprecipitation and emulsification, which leverage the confined microscale environment to promote controlled self-assembly. Equally important is the selection of materials for microfluidic chip fabrication, as properties such as chemical resistance, biocompatibility, and manufacturability determine the feasibility of large-scale production. The integration of microfluidics into nanoparticle production is not merely a technical refinement but a step toward a more efficient and adaptable nanomedicine. By integrating these strategies, microfluidics emerges as a key enabler for the clinical translation of nanomedicine. To bridge the gap between lab-scale synthesis and industrial production, this review discusses high-throughput microfluidic platforms and multilayered designs.
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spelling doaj-art-54249688a16d4daa8e7f01ab5300cdc32025-08-20T03:13:49ZengElsevierChemical Engineering Journal Advances2666-82112025-05-012210075910.1016/j.ceja.2025.100759Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriersGiuseppe Nunziata0Alessandro Borroni1Filippo Rossi2Department of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, piazza Leonardo da Vinci 32, 20133, Milan, ItalyDepartment of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, piazza Leonardo da Vinci 32, 20133, Milan, ItalyCorresponding author.; Department of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, piazza Leonardo da Vinci 32, 20133, Milan, ItalyMicrofluidic technology has transformed the synthesis of core-shell nanoparticles (CSNPs), providing an unprecedented level of control over their structural and functional properties. This review critically evaluates recent advancements, highlighting the superiority of microfluidic methods over conventional batch techniques, which often suffer from variability and scalability issues. Indeed microfluidic platforms enable the precise manipulation of reaction conditions, leading to highly uniform nanoparticles with optimized characteristics. This level of precision is particularly relevant in drug delivery, where the ability to fine-tune nanoparticle size, composition, and surface properties directly influences therapeutic efficacy. A fundamental aspect of this approach lies in the choice of synthesis techniques, such as nanoprecipitation and emulsification, which leverage the confined microscale environment to promote controlled self-assembly. Equally important is the selection of materials for microfluidic chip fabrication, as properties such as chemical resistance, biocompatibility, and manufacturability determine the feasibility of large-scale production. The integration of microfluidics into nanoparticle production is not merely a technical refinement but a step toward a more efficient and adaptable nanomedicine. By integrating these strategies, microfluidics emerges as a key enabler for the clinical translation of nanomedicine. To bridge the gap between lab-scale synthesis and industrial production, this review discusses high-throughput microfluidic platforms and multilayered designs.http://www.sciencedirect.com/science/article/pii/S2666821125000560ColloidsFlow chemistryPolymersNanoparticlesProcess intensification
spellingShingle Giuseppe Nunziata
Alessandro Borroni
Filippo Rossi
Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers
Chemical Engineering Journal Advances
Colloids
Flow chemistry
Polymers
Nanoparticles
Process intensification
title Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers
title_full Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers
title_fullStr Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers
title_full_unstemmed Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers
title_short Advanced microfluidic strategies for core-shell nanoparticles: the next-generation of polymeric and lipid-based drug nanocarriers
title_sort advanced microfluidic strategies for core shell nanoparticles the next generation of polymeric and lipid based drug nanocarriers
topic Colloids
Flow chemistry
Polymers
Nanoparticles
Process intensification
url http://www.sciencedirect.com/science/article/pii/S2666821125000560
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AT alessandroborroni advancedmicrofluidicstrategiesforcoreshellnanoparticlesthenextgenerationofpolymericandlipidbaseddrugnanocarriers
AT filipporossi advancedmicrofluidicstrategiesforcoreshellnanoparticlesthenextgenerationofpolymericandlipidbaseddrugnanocarriers