Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron

Solid-solution-strengthened ferritic ductile iron (SSFDI) exhibits superior tensile strength to elongation ratios up to a critical silicon content of 4.3 wt.%. Beyond this threshold, this material experiences a sudden drop in ultimate tensile strength and elongation at breakage. Previous studies ind...

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Main Authors: B. David Joseph, B. Pustal, T. Weirich, A. Bührig-Polaczek
Format: Article
Language:English
Published: Polish Academy of Sciences 2025-03-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:https://journals.pan.pl/Content/134376/PDF/AFE%201_2025_06-Final.pdf
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author B. David Joseph
B. Pustal
T. Weirich
A. Bührig-Polaczek
author_facet B. David Joseph
B. Pustal
T. Weirich
A. Bührig-Polaczek
author_sort B. David Joseph
collection DOAJ
description Solid-solution-strengthened ferritic ductile iron (SSFDI) exhibits superior tensile strength to elongation ratios up to a critical silicon content of 4.3 wt.%. Beyond this threshold, this material experiences a sudden drop in ultimate tensile strength and elongation at breakage. Previous studies indicate that this is may be because of the formation of superstructures like B2 and D03 especially at regions with high silicon content. This study aims to comprehend thermodynamics behind phase transition during solid-state transformation in high silicon ductile iron. Using thermodynamic simulations, this current investigation tries to pinpoint the transition temperature from the ferritic phase to superstructure formation especially B2 superstructure. Additionally, analysis is made to see consequences of quenching above this transition temperature on microstructure, and mechanical properties. The results contribute insights into phase transitions in high silicon ductile iron, offering practical guidance for optimizing heat treatment processes. By isolating the transition temperature and evaluating the impact of quenching, we provide actionable strategies for controlling microstructural evolution and enhancing mechanical performance in SSFDI. In conclusion, this research represents a crucial advancement in realizing the full potential of high silicon ductile iron for engineering applications. The findings deepen our understanding of the material's behavior and furnish practical approaches for improving its mechanical properties through controlled heat treatments and quenching processes.
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id doaj-art-538366c4615b402fba4bec740e1d0a81
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issn 2299-2944
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publishDate 2025-03-01
publisher Polish Academy of Sciences
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series Archives of Foundry Engineering
spelling doaj-art-538366c4615b402fba4bec740e1d0a812025-08-20T02:50:00ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442025-03-01vol. 25No 14351https://doi.org/10.24425/afe.2025.153773Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile IronB. David Joseph0B. Pustal1T. Weirich2A. Bührig-Polaczek3Foundry Institute, RWTH Aachen, GermanyFoundry Institute, RWTH Aachen, GermanyCentral Facility for Electron Microscopy, RWTH Aachen, GermanyFoundry Institute, RWTH Aachen, GermanySolid-solution-strengthened ferritic ductile iron (SSFDI) exhibits superior tensile strength to elongation ratios up to a critical silicon content of 4.3 wt.%. Beyond this threshold, this material experiences a sudden drop in ultimate tensile strength and elongation at breakage. Previous studies indicate that this is may be because of the formation of superstructures like B2 and D03 especially at regions with high silicon content. This study aims to comprehend thermodynamics behind phase transition during solid-state transformation in high silicon ductile iron. Using thermodynamic simulations, this current investigation tries to pinpoint the transition temperature from the ferritic phase to superstructure formation especially B2 superstructure. Additionally, analysis is made to see consequences of quenching above this transition temperature on microstructure, and mechanical properties. The results contribute insights into phase transitions in high silicon ductile iron, offering practical guidance for optimizing heat treatment processes. By isolating the transition temperature and evaluating the impact of quenching, we provide actionable strategies for controlling microstructural evolution and enhancing mechanical performance in SSFDI. In conclusion, this research represents a crucial advancement in realizing the full potential of high silicon ductile iron for engineering applications. The findings deepen our understanding of the material's behavior and furnish practical approaches for improving its mechanical properties through controlled heat treatments and quenching processes.https://journals.pan.pl/Content/134376/PDF/AFE%201_2025_06-Final.pdfductile ironsilicon superstructuresthermodynamicsquenchingimpact energy
spellingShingle B. David Joseph
B. Pustal
T. Weirich
A. Bührig-Polaczek
Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron
Archives of Foundry Engineering
ductile iron
silicon superstructures
thermodynamics
quenching
impact energy
title Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron
title_full Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron
title_fullStr Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron
title_full_unstemmed Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron
title_short Thermodynamic Analysis and Impact of Quenching on Microstructure & Mechanical Properties of High Silicon Ductile Iron
title_sort thermodynamic analysis and impact of quenching on microstructure mechanical properties of high silicon ductile iron
topic ductile iron
silicon superstructures
thermodynamics
quenching
impact energy
url https://journals.pan.pl/Content/134376/PDF/AFE%201_2025_06-Final.pdf
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AT bpustal thermodynamicanalysisandimpactofquenchingonmicrostructuremechanicalpropertiesofhighsiliconductileiron
AT tweirich thermodynamicanalysisandimpactofquenchingonmicrostructuremechanicalpropertiesofhighsiliconductileiron
AT abuhrigpolaczek thermodynamicanalysisandimpactofquenchingonmicrostructuremechanicalpropertiesofhighsiliconductileiron