Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology

Viral nanotechnology enables new possibilities for gene therapies and vaccines. However, the manufacturing of viral vectors lacks a satisfactory production capable method for purification of full capsids. Empty or partially empty capsids need to be removed to avoid immunotoxicity. The state of the a...

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Main Authors: Emanuel J. Hubmann, Daniel Steinert, Thomas Nussbaumer, Johann W. Kolar
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
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Online Access:https://ieeexplore.ieee.org/document/10858738/
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author Emanuel J. Hubmann
Daniel Steinert
Thomas Nussbaumer
Johann W. Kolar
author_facet Emanuel J. Hubmann
Daniel Steinert
Thomas Nussbaumer
Johann W. Kolar
author_sort Emanuel J. Hubmann
collection DOAJ
description Viral nanotechnology enables new possibilities for gene therapies and vaccines. However, the manufacturing of viral vectors lacks a satisfactory production capable method for purification of full capsids. Empty or partially empty capsids need to be removed to avoid immunotoxicity. The state of the art production ultracentrifuges (PUCFs) are limited, especially in rotational speed to approximately 40 krpm by rotary seals, by complexity and virus containment. This prevents PUCFs from widespread use in industry for viral vector production. This article proposes a novel PUCF type with rotational speed potential towards 100 krpm with a hermetically enclosed process chamber without any rotary seals, i.e. a sealless production ultracentrifuge (SL-PUCF) omitting contamination risk. The openable vertical axis self-bearing motors, the novel sealless flow path design and the needed ultra high-speed potential towards 100 krpm pose new technical problems, for which this article proposes and experimentally validates solutions. A SL-PUCF prototype with its vertical axis magnetically self-bearing openable motors (O-SBMs) and openable burst armor (O-BA) is realized, validated and operated as a system. The general working principle of the SL-PUCF system is experimentally validated by whey protein sedimentation. Furthermore, new future smart capability potential of the proposed new SL-PUCF technology suspended and driven by O-SBMs is unveiled as an outlook and examples shown in case studies.
format Article
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institution Kabale University
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publishDate 2025-01-01
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spelling doaj-art-51e8bb76dab841368e2d4206d78258192025-02-07T00:01:32ZengIEEEIEEE Access2169-35362025-01-0113230722309010.1109/ACCESS.2025.353755910858738Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral NanotechnologyEmanuel J. Hubmann0https://orcid.org/0000-0002-8828-6853Daniel Steinert1https://orcid.org/0000-0002-3400-0653Thomas Nussbaumer2https://orcid.org/0009-0008-0315-4124Johann W. Kolar3https://orcid.org/0000-0002-6000-7402Power Electronic Systems Laboratory, ETH Zürich, Zürich, SwitzerlandLevitronix GmbH, Zürich, SwitzerlandLevitronix GmbH, Zürich, SwitzerlandPower Electronic Systems Laboratory, ETH Zürich, Zürich, SwitzerlandViral nanotechnology enables new possibilities for gene therapies and vaccines. However, the manufacturing of viral vectors lacks a satisfactory production capable method for purification of full capsids. Empty or partially empty capsids need to be removed to avoid immunotoxicity. The state of the art production ultracentrifuges (PUCFs) are limited, especially in rotational speed to approximately 40 krpm by rotary seals, by complexity and virus containment. This prevents PUCFs from widespread use in industry for viral vector production. This article proposes a novel PUCF type with rotational speed potential towards 100 krpm with a hermetically enclosed process chamber without any rotary seals, i.e. a sealless production ultracentrifuge (SL-PUCF) omitting contamination risk. The openable vertical axis self-bearing motors, the novel sealless flow path design and the needed ultra high-speed potential towards 100 krpm pose new technical problems, for which this article proposes and experimentally validates solutions. A SL-PUCF prototype with its vertical axis magnetically self-bearing openable motors (O-SBMs) and openable burst armor (O-BA) is realized, validated and operated as a system. The general working principle of the SL-PUCF system is experimentally validated by whey protein sedimentation. Furthermore, new future smart capability potential of the proposed new SL-PUCF technology suspended and driven by O-SBMs is unveiled as an outlook and examples shown in case studies.https://ieeexplore.ieee.org/document/10858738/Self-bearing motorsmagnetic bearingsopenable motorshigh-speed motorsthermal managementmechatronic system
spellingShingle Emanuel J. Hubmann
Daniel Steinert
Thomas Nussbaumer
Johann W. Kolar
Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology
IEEE Access
Self-bearing motors
magnetic bearings
openable motors
high-speed motors
thermal management
mechatronic system
title Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology
title_full Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology
title_fullStr Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology
title_full_unstemmed Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology
title_short Sealless Production Ultracentrifuge and Its Magnetically Self-Bearing Openable Motors for Purification in Viral Nanotechnology
title_sort sealless production ultracentrifuge and its magnetically self bearing openable motors for purification in viral nanotechnology
topic Self-bearing motors
magnetic bearings
openable motors
high-speed motors
thermal management
mechatronic system
url https://ieeexplore.ieee.org/document/10858738/
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AT thomasnussbaumer seallessproductionultracentrifugeanditsmagneticallyselfbearingopenablemotorsforpurificationinviralnanotechnology
AT johannwkolar seallessproductionultracentrifugeanditsmagneticallyselfbearingopenablemotorsforpurificationinviralnanotechnology