Digital twins: Recent advances and future directions in engineering fields

Digital Twins have emerged as a powerful in silico method for the design, operation, and maintenance of real-world assets across various domains. This review paper investigates different aspects of Digital Twins, especially their application throughout the product lifecycle and across diverse engine...

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Main Authors: Kamran Iranshahi, Joshua Brun, Tim Arnold, Thomas Sergi, Ulf Christian Müller
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Intelligent Systems with Applications
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2667305325000420
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author Kamran Iranshahi
Joshua Brun
Tim Arnold
Thomas Sergi
Ulf Christian Müller
author_facet Kamran Iranshahi
Joshua Brun
Tim Arnold
Thomas Sergi
Ulf Christian Müller
author_sort Kamran Iranshahi
collection DOAJ
description Digital Twins have emerged as a powerful in silico method for the design, operation, and maintenance of real-world assets across various domains. This review paper investigates different aspects of Digital Twins, especially their application throughout the product lifecycle and across diverse engineering domains. It provides a comprehensive overview of different services that Digital Twins can deliver at each stage of the product lifecycle in collaboration with other digital technologies (e.g., Internet of Things, etc.) using a data chain (digital thread). The review begins with an introduction to Digital Twins, highlighting their fundamental principles and significance in engineering. It then explores various domains to provide cross-domain insights into the use of Digital Twins. These domains include manufacturing, healthcare and medicine, agriculture and food supply chain, aerospace, construction and building management, automotive and transportation. Each domain-specific section explores recent advancements, showcasing innovative approaches and how Digital Twins improve decision-making, while also addressing their current challenges. Furthermore, each section peers into the future, presenting a forward-looking perspective on the challenges and evolving landscape of Digital Twins in that specific engineering sector. Finally, it provides a panoramic view of the current status of Digital Twins in engineering fields, based on evaluations by a panel of experts. The expert panel assessed the Technology Readiness Level (TRL) of Digital Twins at 4.8 on a scale from 1 to 9. They identified the integration of Digital Twins with the digital thread as the most significant current challenge.
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spelling doaj-art-4fdb3a4c8ec843049bbcde5ca7c6a0bd2025-08-20T02:26:36ZengElsevierIntelligent Systems with Applications2667-30532025-06-012620051610.1016/j.iswa.2025.200516Digital twins: Recent advances and future directions in engineering fieldsKamran Iranshahi0Joshua Brun1Tim Arnold2Thomas Sergi3Ulf Christian Müller4MAN Energy Solutions Schweiz AG, Zurich, Switzerland; Corresponding authors.Lucerne University of Applied Sciences & Arts, Institute of Mechanical Engineering and Energy Technology, Technikumstrasse 21, Horw 6048, SwitzerlandLucerne University of Applied Sciences & Arts, Institute of Mechanical Engineering and Energy Technology, Technikumstrasse 21, Horw 6048, SwitzerlandLucerne University of Applied Sciences & Arts, Institute of Mechanical Engineering and Energy Technology, Technikumstrasse 21, Horw 6048, SwitzerlandLucerne University of Applied Sciences & Arts, Institute of Mechanical Engineering and Energy Technology, Technikumstrasse 21, Horw 6048, Switzerland; Corresponding authors.Digital Twins have emerged as a powerful in silico method for the design, operation, and maintenance of real-world assets across various domains. This review paper investigates different aspects of Digital Twins, especially their application throughout the product lifecycle and across diverse engineering domains. It provides a comprehensive overview of different services that Digital Twins can deliver at each stage of the product lifecycle in collaboration with other digital technologies (e.g., Internet of Things, etc.) using a data chain (digital thread). The review begins with an introduction to Digital Twins, highlighting their fundamental principles and significance in engineering. It then explores various domains to provide cross-domain insights into the use of Digital Twins. These domains include manufacturing, healthcare and medicine, agriculture and food supply chain, aerospace, construction and building management, automotive and transportation. Each domain-specific section explores recent advancements, showcasing innovative approaches and how Digital Twins improve decision-making, while also addressing their current challenges. Furthermore, each section peers into the future, presenting a forward-looking perspective on the challenges and evolving landscape of Digital Twins in that specific engineering sector. Finally, it provides a panoramic view of the current status of Digital Twins in engineering fields, based on evaluations by a panel of experts. The expert panel assessed the Technology Readiness Level (TRL) of Digital Twins at 4.8 on a scale from 1 to 9. They identified the integration of Digital Twins with the digital thread as the most significant current challenge.http://www.sciencedirect.com/science/article/pii/S2667305325000420Physics-based simulationDigital shadowIndustry 5.0Cyber-physical systemsDigital transformation
spellingShingle Kamran Iranshahi
Joshua Brun
Tim Arnold
Thomas Sergi
Ulf Christian Müller
Digital twins: Recent advances and future directions in engineering fields
Intelligent Systems with Applications
Physics-based simulation
Digital shadow
Industry 5.0
Cyber-physical systems
Digital transformation
title Digital twins: Recent advances and future directions in engineering fields
title_full Digital twins: Recent advances and future directions in engineering fields
title_fullStr Digital twins: Recent advances and future directions in engineering fields
title_full_unstemmed Digital twins: Recent advances and future directions in engineering fields
title_short Digital twins: Recent advances and future directions in engineering fields
title_sort digital twins recent advances and future directions in engineering fields
topic Physics-based simulation
Digital shadow
Industry 5.0
Cyber-physical systems
Digital transformation
url http://www.sciencedirect.com/science/article/pii/S2667305325000420
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AT timarnold digitaltwinsrecentadvancesandfuturedirectionsinengineeringfields
AT thomassergi digitaltwinsrecentadvancesandfuturedirectionsinengineeringfields
AT ulfchristianmuller digitaltwinsrecentadvancesandfuturedirectionsinengineeringfields