Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading

This study explores the damage prediction of repairs on bonded assemblies through a two-part analysis: simulation and experimentation. The effects of corrosion geometry on adhesive and plate damage were evaluated. In the first part, a three-dimensional finite element method (FEM) was used to analys...

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Main Authors: Mohamed Berrahou, Mehdi Zahraoui, Kamel Hocine, Samir Djebbar, Youcef Guermit, Hayet Benzineb
Format: Article
Language:English
Published: CTU Central Library 2025-05-01
Series:Acta Polytechnica
Subjects:
Online Access:https://ojs.cvut.cz/ojs/index.php/ap/article/view/8599
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author Mohamed Berrahou
Mehdi Zahraoui
Kamel Hocine
Samir Djebbar
Youcef Guermit
Hayet Benzineb
author_facet Mohamed Berrahou
Mehdi Zahraoui
Kamel Hocine
Samir Djebbar
Youcef Guermit
Hayet Benzineb
author_sort Mohamed Berrahou
collection DOAJ
description This study explores the damage prediction of repairs on bonded assemblies through a two-part analysis: simulation and experimentation. The effects of corrosion geometry on adhesive and plate damage were evaluated. In the first part, a three-dimensional finite element method (FEM) was used to analyse a cracked and corroded AL 2024 T3 alloy with a V-notch under thermo-mechanical loading. The analysis included calculating the stress intensity factor (SIF) at the crack tip in mode I at thermo-viscoelastic state, assessing the influence of corrosion geometry, determining the damaged area ratio (DR) for various adhesive configurations, optimising the patch shape for repairs, and examining the effects of crack depth on SIF. The second part involved an experimental investigation on the same bonded assembly under identical conditions. The findings reveal that the circular corrosion shape has minimal impact compared to the square shape, while the rectangular composite patch demonstrated superior performance as an optimal repair solution.
format Article
id doaj-art-4e5e01eea85e498ba284dbb183ef48ab
institution Kabale University
issn 1805-2363
language English
publishDate 2025-05-01
publisher CTU Central Library
record_format Article
series Acta Polytechnica
spelling doaj-art-4e5e01eea85e498ba284dbb183ef48ab2025-08-20T03:53:18ZengCTU Central LibraryActa Polytechnica1805-23632025-05-0165210.14311/AP.2025.65.0155Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loadingMohamed Berrahou0Mehdi Zahraoui1Kamel Hocine2Samir Djebbar3Youcef Guermit4Hayet Benzineb5Université of Relizane, Faculty of Technology, Cité Bourmadia, 48000 W. Relizane, AlgeriaUniversité of Relizane, Faculty of Technology, Cité Bourmadia, 48000 W. Relizane, AlgeriaUniversité of Relizane, Faculty of Technology, Cité Bourmadia, 48000 W. Relizane, AlgeriaUniversité of Relizane, Faculty of Technology, Cité Bourmadia, 48000 W. Relizane, AlgeriaUniversité of Relizane, Faculty of Technology, Cité Bourmadia, 48000 W. Relizane, AlgeriaUniversité of Relizane, Faculty of Technology, Cité Bourmadia, 48000 W. Relizane, Algeria This study explores the damage prediction of repairs on bonded assemblies through a two-part analysis: simulation and experimentation. The effects of corrosion geometry on adhesive and plate damage were evaluated. In the first part, a three-dimensional finite element method (FEM) was used to analyse a cracked and corroded AL 2024 T3 alloy with a V-notch under thermo-mechanical loading. The analysis included calculating the stress intensity factor (SIF) at the crack tip in mode I at thermo-viscoelastic state, assessing the influence of corrosion geometry, determining the damaged area ratio (DR) for various adhesive configurations, optimising the patch shape for repairs, and examining the effects of crack depth on SIF. The second part involved an experimental investigation on the same bonded assembly under identical conditions. The findings reveal that the circular corrosion shape has minimal impact compared to the square shape, while the rectangular composite patch demonstrated superior performance as an optimal repair solution. https://ojs.cvut.cz/ojs/index.php/ap/article/view/8599composite repaircorrosioncrackstress intensity factor (SIF)thermo-mechanical loadingsdamaged area ratio
spellingShingle Mohamed Berrahou
Mehdi Zahraoui
Kamel Hocine
Samir Djebbar
Youcef Guermit
Hayet Benzineb
Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading
Acta Polytechnica
composite repair
corrosion
crack
stress intensity factor (SIF)
thermo-mechanical loadings
damaged area ratio
title Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading
title_full Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading
title_fullStr Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading
title_full_unstemmed Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading
title_short Influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo-mechanical loading
title_sort influence of localised corrosion shape on adhesive damage and a bonded assembly under thermo mechanical loading
topic composite repair
corrosion
crack
stress intensity factor (SIF)
thermo-mechanical loadings
damaged area ratio
url https://ojs.cvut.cz/ojs/index.php/ap/article/view/8599
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