Development and validation of a CFD-based model for simulating rotating drum separators

Within the context of the European Green Deal, recycling rates of plastics and metals are targeted to increase which will subsequently increase the requirements for high-quality recycled plastics and metals. The decisive step to achieve this high-quality recyclate lies in the sorting of the material...

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Main Authors: Theodoros Dimas, Arne Eggers, Jef R. Peeters, Maarten Vanierschot
Format: Article
Language:English
Published: Taylor & Francis Group 2024-12-01
Series:Engineering Applications of Computational Fluid Mechanics
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/19942060.2024.2368606
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author Theodoros Dimas
Arne Eggers
Jef R. Peeters
Maarten Vanierschot
author_facet Theodoros Dimas
Arne Eggers
Jef R. Peeters
Maarten Vanierschot
author_sort Theodoros Dimas
collection DOAJ
description Within the context of the European Green Deal, recycling rates of plastics and metals are targeted to increase which will subsequently increase the requirements for high-quality recycled plastics and metals. The decisive step to achieve this high-quality recyclate lies in the sorting of the materials before their recycling. Density separation sorts materials based on their density difference from a liquid's density and is the most widely used separation technique in the industry because of its high cost-effectiveness. However, experimentally optimising a density separator would require a large amount of time and investment due to its large dimensions and the complex physical phenomena involved. Hence, the scope of this study is to develop a Computational Fluid Dynamics (CFD) model to investigate the fluid flow and trajectories of plastic particles in a density-separation-based rotating drum. This novel strategy and CFD model offer a tool capable of predicting the separation efficiency with an absolute error of 1–5%, depending on the polymer type, while reducing the computational time by a factor of 9. Moreover, the influence of air bubble attachments to the injected particles in the drum is observed and the inclusion of inter-particle collisions on the accuracy of the model is assessed.
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spelling doaj-art-4dd0e6839e354570878d7ff38db78cc32025-08-20T01:55:08ZengTaylor & Francis GroupEngineering Applications of Computational Fluid Mechanics1994-20601997-003X2024-12-0118110.1080/19942060.2024.2368606Development and validation of a CFD-based model for simulating rotating drum separatorsTheodoros Dimas0Arne Eggers1Jef R. Peeters2Maarten Vanierschot3KU Leuven, Department of Mechanical Engineering, Group T campus Leuven, Leuven, BelgiumKU Leuven, Department of Mechanical Engineering, Group T campus Leuven, Leuven, BelgiumKU Leuven, Department of Mechanical Engineering, Group T campus Leuven, Leuven, BelgiumKU Leuven, Department of Mechanical Engineering, Group T campus Leuven, Leuven, BelgiumWithin the context of the European Green Deal, recycling rates of plastics and metals are targeted to increase which will subsequently increase the requirements for high-quality recycled plastics and metals. The decisive step to achieve this high-quality recyclate lies in the sorting of the materials before their recycling. Density separation sorts materials based on their density difference from a liquid's density and is the most widely used separation technique in the industry because of its high cost-effectiveness. However, experimentally optimising a density separator would require a large amount of time and investment due to its large dimensions and the complex physical phenomena involved. Hence, the scope of this study is to develop a Computational Fluid Dynamics (CFD) model to investigate the fluid flow and trajectories of plastic particles in a density-separation-based rotating drum. This novel strategy and CFD model offer a tool capable of predicting the separation efficiency with an absolute error of 1–5%, depending on the polymer type, while reducing the computational time by a factor of 9. Moreover, the influence of air bubble attachments to the injected particles in the drum is observed and the inclusion of inter-particle collisions on the accuracy of the model is assessed.https://www.tandfonline.com/doi/10.1080/19942060.2024.2368606Rotating drumsdensity separation modellingcomputational fluid dynamicsdiscrete phase model
spellingShingle Theodoros Dimas
Arne Eggers
Jef R. Peeters
Maarten Vanierschot
Development and validation of a CFD-based model for simulating rotating drum separators
Engineering Applications of Computational Fluid Mechanics
Rotating drums
density separation modelling
computational fluid dynamics
discrete phase model
title Development and validation of a CFD-based model for simulating rotating drum separators
title_full Development and validation of a CFD-based model for simulating rotating drum separators
title_fullStr Development and validation of a CFD-based model for simulating rotating drum separators
title_full_unstemmed Development and validation of a CFD-based model for simulating rotating drum separators
title_short Development and validation of a CFD-based model for simulating rotating drum separators
title_sort development and validation of a cfd based model for simulating rotating drum separators
topic Rotating drums
density separation modelling
computational fluid dynamics
discrete phase model
url https://www.tandfonline.com/doi/10.1080/19942060.2024.2368606
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AT maartenvanierschot developmentandvalidationofacfdbasedmodelforsimulatingrotatingdrumseparators