Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh
Overall equipment effectiveness provides reliable and considerable performance indicators for machinery performance. This research aimed to measure the OEE of the selected machine, identify the reasons behind its poor performance, and take action to improve the machine's overall performance. A...
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| Format: | Article |
| Language: | English |
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Institute of Technology and Education Galileo da Amazônia
2025-04-01
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| Series: | ITEGAM-JETIA |
| Online Access: | https://itegam-jetia.org/journal/index.php/jetia/article/view/1579 |
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| author | Jonayed Abdullah Md. Al Hossain Rifat Avirup Deb Ray |
| author_facet | Jonayed Abdullah Md. Al Hossain Rifat Avirup Deb Ray |
| author_sort | Jonayed Abdullah |
| collection | DOAJ |
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Overall equipment effectiveness provides reliable and considerable performance indicators for machinery performance. This research aimed to measure the OEE of the selected machine, identify the reasons behind its poor performance, and take action to improve the machine's overall performance. A tire-curing machine was chosen for the research as the target machine for OEE analysis. After collecting data for a month, we did our calculation using Microsoft Excel and found OEE of just 63%, which is far below the industry standards. We investigated the causes of the low OEE and found that most affected the availability and performance metrics while quality was good. For the following month, several performance improvement activities were taken including maintenance improvements, process optimizations, and operator training. The new data collection and analysis phase was carried out after the implementation phase to measure the impact results of the interventions. The OEE of the machine improved from 63% to 73%, showcasing a significant increase in efficiency; that is, availability increased by 79% to 85%, while performance improved from 82% to 88%. This research also highlights the importance of OEE as it gives a comprehensive view of how machines and equipment may be tracked and improved.
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| format | Article |
| id | doaj-art-4db28d5da4bf4804ba6e32cd05a5a6bc |
| institution | OA Journals |
| issn | 2447-0228 |
| language | English |
| publishDate | 2025-04-01 |
| publisher | Institute of Technology and Education Galileo da Amazônia |
| record_format | Article |
| series | ITEGAM-JETIA |
| spelling | doaj-art-4db28d5da4bf4804ba6e32cd05a5a6bc2025-08-20T02:25:08ZengInstitute of Technology and Education Galileo da AmazôniaITEGAM-JETIA2447-02282025-04-01115210.5935/jetia.v11i52.1579Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in BangladeshJonayed Abdullah0Md. Al Hossain Rifat1Avirup Deb Ray23Department of Industrial and Production Engineering, Shahjalal University of Science and Technology, Sylhet, Bangladesh.Department of Industrial and Production Engineering, Shahjalal University of Science and Technology, Sylhet, Bangladesh.Department of Industrial and Production Engineering, Shahjalal University of Science and Technology, Sylhet, Bangladesh. Overall equipment effectiveness provides reliable and considerable performance indicators for machinery performance. This research aimed to measure the OEE of the selected machine, identify the reasons behind its poor performance, and take action to improve the machine's overall performance. A tire-curing machine was chosen for the research as the target machine for OEE analysis. After collecting data for a month, we did our calculation using Microsoft Excel and found OEE of just 63%, which is far below the industry standards. We investigated the causes of the low OEE and found that most affected the availability and performance metrics while quality was good. For the following month, several performance improvement activities were taken including maintenance improvements, process optimizations, and operator training. The new data collection and analysis phase was carried out after the implementation phase to measure the impact results of the interventions. The OEE of the machine improved from 63% to 73%, showcasing a significant increase in efficiency; that is, availability increased by 79% to 85%, while performance improved from 82% to 88%. This research also highlights the importance of OEE as it gives a comprehensive view of how machines and equipment may be tracked and improved. https://itegam-jetia.org/journal/index.php/jetia/article/view/1579 |
| spellingShingle | Jonayed Abdullah Md. Al Hossain Rifat Avirup Deb Ray Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh ITEGAM-JETIA |
| title | Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh |
| title_full | Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh |
| title_fullStr | Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh |
| title_full_unstemmed | Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh |
| title_short | Enhancing Overall Equipment Effectiveness (OEE) of a Selected Machine in a Light Manufacturing Factory in Bangladesh |
| title_sort | enhancing overall equipment effectiveness oee of a selected machine in a light manufacturing factory in bangladesh |
| url | https://itegam-jetia.org/journal/index.php/jetia/article/view/1579 |
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