On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process

This work has focused on the development of a new aluminum alloy containing 4.8 wt% of Cu alloy obtained from recycled aluminium cans designed for thixoforming process. After the step of melting and solidification of the alloy in a metallic permanent mold, samples were solution heat treated at 525°C...

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Main Authors: Ronan Miller Vieira, Gianni Ferreira Alves Moreira, André Itman Filho, Estéfano Aparecido Vieira
Format: Article
Language:English
Published: Wiley 2016-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2016/6762109
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author Ronan Miller Vieira
Gianni Ferreira Alves Moreira
André Itman Filho
Estéfano Aparecido Vieira
author_facet Ronan Miller Vieira
Gianni Ferreira Alves Moreira
André Itman Filho
Estéfano Aparecido Vieira
author_sort Ronan Miller Vieira
collection DOAJ
description This work has focused on the development of a new aluminum alloy containing 4.8 wt% of Cu alloy obtained from recycled aluminium cans designed for thixoforming process. After the step of melting and solidification of the alloy in a metallic permanent mold, samples were solution heat treated at 525°C for times ranging from 2 h to 48 h, quenched in water and followed by natural aging. Results have shown the evolution of hardness so from them solubilization solution heat treatment was chosen for 24 h. The best condition for aging was 190°C during 3 h. With this data pieces were thixoforged at 580°C and 615°C corresponding, respectively, to solid fraction (fs) of 0.8 and 0.6. The optimized T6 temper was applied and tensile tests were performed. The mechanical properties obtained are compatible with those obtained for consolidated alloys processed in semisolid state (SS) and after T6 temper hardness increases from 95 HB to 122 HB and the best results were a tensile strength of 324 MPa ± 10 MPa, yield strength of 257 MPa ± 18 MPa, and an elongation of 7.1%  ±  1%. For alloys designed for thixoforming process, these results are in accordance with what was expected whereas globular microstructure, high ductility, and good performance under cyclic conditions are desirable.
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spelling doaj-art-4da3cbdbe33a426fb2aefe8f1e5e0e3e2025-08-20T02:38:45ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422016-01-01201610.1155/2016/67621096762109On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming ProcessRonan Miller Vieira0Gianni Ferreira Alves Moreira1André Itman Filho2Estéfano Aparecido Vieira3Instituto Federal do Espírito Santo (IFES), Campus Vitória, Avenida Vitória 1729, Jucutuquara, 29040-780 Vitória, ES, BrazilInstituto Federal do Espírito Santo (IFES), Campus Vitória, Avenida Vitória 1729, Jucutuquara, 29040-780 Vitória, ES, BrazilInstituto Federal do Espírito Santo (IFES), Campus Vitória, Avenida Vitória 1729, Jucutuquara, 29040-780 Vitória, ES, BrazilInstituto Federal do Espírito Santo (IFES), Campus Vitória, Avenida Vitória 1729, Jucutuquara, 29040-780 Vitória, ES, BrazilThis work has focused on the development of a new aluminum alloy containing 4.8 wt% of Cu alloy obtained from recycled aluminium cans designed for thixoforming process. After the step of melting and solidification of the alloy in a metallic permanent mold, samples were solution heat treated at 525°C for times ranging from 2 h to 48 h, quenched in water and followed by natural aging. Results have shown the evolution of hardness so from them solubilization solution heat treatment was chosen for 24 h. The best condition for aging was 190°C during 3 h. With this data pieces were thixoforged at 580°C and 615°C corresponding, respectively, to solid fraction (fs) of 0.8 and 0.6. The optimized T6 temper was applied and tensile tests were performed. The mechanical properties obtained are compatible with those obtained for consolidated alloys processed in semisolid state (SS) and after T6 temper hardness increases from 95 HB to 122 HB and the best results were a tensile strength of 324 MPa ± 10 MPa, yield strength of 257 MPa ± 18 MPa, and an elongation of 7.1%  ±  1%. For alloys designed for thixoforming process, these results are in accordance with what was expected whereas globular microstructure, high ductility, and good performance under cyclic conditions are desirable.http://dx.doi.org/10.1155/2016/6762109
spellingShingle Ronan Miller Vieira
Gianni Ferreira Alves Moreira
André Itman Filho
Estéfano Aparecido Vieira
On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process
Advances in Materials Science and Engineering
title On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process
title_full On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process
title_fullStr On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process
title_full_unstemmed On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process
title_short On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process
title_sort on the development of an al4 8 wt cu alloy obtained from recycled aluminum cans designed for thixoforming process
url http://dx.doi.org/10.1155/2016/6762109
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