FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms

This study investigated the application of Finite Element Analysis (FEA) to optimize the design and material selection for the construction of the telescopic arm of an elevating work platform (EWP) used in agricultural environments. By comparing the structural performance of four materials—Aluminum...

Full description

Saved in:
Bibliographic Details
Main Authors: Antonio Berardi, Cosimo Damiano Dellisanti, Domenico Tarantino, Karine Sophie Leheche Ouette, Alessandro Leone, Antonia Tamborrino
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/13/7356
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850119064006950912
author Antonio Berardi
Cosimo Damiano Dellisanti
Domenico Tarantino
Karine Sophie Leheche Ouette
Alessandro Leone
Antonia Tamborrino
author_facet Antonio Berardi
Cosimo Damiano Dellisanti
Domenico Tarantino
Karine Sophie Leheche Ouette
Alessandro Leone
Antonia Tamborrino
author_sort Antonio Berardi
collection DOAJ
description This study investigated the application of Finite Element Analysis (FEA) to optimize the design and material selection for the construction of the telescopic arm of an elevating work platform (EWP) used in agricultural environments. By comparing the structural performance of four materials—Aluminum Alloy (EN-AW 1200), Aluminum Alloy (EN-AW 2014), High-Strength Low-Alloy (HSLA) Steel Fe275JR, and HSLA Steel S700—under simulated operational conditions, this research identified the most suitable material for robust yet lightweight platforms. The results revealed that HSLA Steel S700 provides superior performance in terms of strength, low deformation, and high safety factors, making it ideal for scenarios requiring maximum durability and load-bearing capacity. Conversely, Aluminum Alloy (EN-AW 2014), while exhibiting lower strength compared with HSLA Steel S700, significantly reduces platform weight by approximately 60% and lowers the center of gravity, enhancing maneuverability and compatibility with smaller, less powerful tractors. These findings highlight the potential of FEA in optimizing EWP design by enabling precise adjustments to material selection and structural geometry. The outcomes of this research contribute to the development of safer, more efficient, and cost-effective EWPs, with a specific focus on improving productivity and safety in agricultural operations such as pruning and harvesting. Future work will explore advanced geometries and hybrid materials to further enhance the performance and versatility of these platforms.
format Article
id doaj-art-4c9a764652cd4a86adcf7e25632ee6b2
institution OA Journals
issn 2076-3417
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-4c9a764652cd4a86adcf7e25632ee6b22025-08-20T02:35:43ZengMDPI AGApplied Sciences2076-34172025-06-011513735610.3390/app15137356FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work PlatformsAntonio Berardi0Cosimo Damiano Dellisanti1Domenico Tarantino2Karine Sophie Leheche Ouette3Alessandro Leone4Antonia Tamborrino5Department of Plant, Soil and Food Sciences, University of Bari Aldo Moro, Via Amendola 165/A, 70126 Bari, ItalyDepartment of Plant, Soil and Food Sciences, University of Bari Aldo Moro, Via Amendola 165/A, 70126 Bari, ItalyDepartment of Plant, Soil and Food Sciences, University of Bari Aldo Moro, Via Amendola 165/A, 70126 Bari, ItalyDepartment of the Science of Agriculture, Food and Environment, University of Foggia, Via Napoli, 25, 71100 Foggia, ItalyDepartment of Plant, Soil and Food Sciences, University of Bari Aldo Moro, Via Amendola 165/A, 70126 Bari, ItalyDepartment of Plant, Soil and Food Sciences, University of Bari Aldo Moro, Via Amendola 165/A, 70126 Bari, ItalyThis study investigated the application of Finite Element Analysis (FEA) to optimize the design and material selection for the construction of the telescopic arm of an elevating work platform (EWP) used in agricultural environments. By comparing the structural performance of four materials—Aluminum Alloy (EN-AW 1200), Aluminum Alloy (EN-AW 2014), High-Strength Low-Alloy (HSLA) Steel Fe275JR, and HSLA Steel S700—under simulated operational conditions, this research identified the most suitable material for robust yet lightweight platforms. The results revealed that HSLA Steel S700 provides superior performance in terms of strength, low deformation, and high safety factors, making it ideal for scenarios requiring maximum durability and load-bearing capacity. Conversely, Aluminum Alloy (EN-AW 2014), while exhibiting lower strength compared with HSLA Steel S700, significantly reduces platform weight by approximately 60% and lowers the center of gravity, enhancing maneuverability and compatibility with smaller, less powerful tractors. These findings highlight the potential of FEA in optimizing EWP design by enabling precise adjustments to material selection and structural geometry. The outcomes of this research contribute to the development of safer, more efficient, and cost-effective EWPs, with a specific focus on improving productivity and safety in agricultural operations such as pruning and harvesting. Future work will explore advanced geometries and hybrid materials to further enhance the performance and versatility of these platforms.https://www.mdpi.com/2076-3417/15/13/7356Finite Element Analysiselevating work platformsmaterial optimizationagricultural machinerystructural performance
spellingShingle Antonio Berardi
Cosimo Damiano Dellisanti
Domenico Tarantino
Karine Sophie Leheche Ouette
Alessandro Leone
Antonia Tamborrino
FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms
Applied Sciences
Finite Element Analysis
elevating work platforms
material optimization
agricultural machinery
structural performance
title FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms
title_full FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms
title_fullStr FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms
title_full_unstemmed FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms
title_short FEA for Optimizing Design and Fabrication of Frame Structure of Elevating Work Platforms
title_sort fea for optimizing design and fabrication of frame structure of elevating work platforms
topic Finite Element Analysis
elevating work platforms
material optimization
agricultural machinery
structural performance
url https://www.mdpi.com/2076-3417/15/13/7356
work_keys_str_mv AT antonioberardi feaforoptimizingdesignandfabricationofframestructureofelevatingworkplatforms
AT cosimodamianodellisanti feaforoptimizingdesignandfabricationofframestructureofelevatingworkplatforms
AT domenicotarantino feaforoptimizingdesignandfabricationofframestructureofelevatingworkplatforms
AT karinesophielehecheouette feaforoptimizingdesignandfabricationofframestructureofelevatingworkplatforms
AT alessandroleone feaforoptimizingdesignandfabricationofframestructureofelevatingworkplatforms
AT antoniatamborrino feaforoptimizingdesignandfabricationofframestructureofelevatingworkplatforms