Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking

Abstract Large deformations of soft materials are customarily associated with strong constitutive and geometrical nonlinearities that originate new modes of fracture. Some isotropic materials can develop strong fracture anisotropy, which manifests as modifications of the crack path. Sideways crackin...

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Main Authors: Miguel Angel Moreno-Mateos, Paul Steinmann
Format: Article
Language:English
Published: Nature Portfolio 2024-12-01
Series:npj Computational Materials
Online Access:https://doi.org/10.1038/s41524-024-01489-y
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author Miguel Angel Moreno-Mateos
Paul Steinmann
author_facet Miguel Angel Moreno-Mateos
Paul Steinmann
author_sort Miguel Angel Moreno-Mateos
collection DOAJ
description Abstract Large deformations of soft materials are customarily associated with strong constitutive and geometrical nonlinearities that originate new modes of fracture. Some isotropic materials can develop strong fracture anisotropy, which manifests as modifications of the crack path. Sideways cracking occurs when the crack deviates to propagate in the loading direction, rather than perpendicular to it. This fracture mode results from higher resistance to propagation perpendicular to the principal stretch direction. It has been argued that such fracture anisotropy is related to deformation-induced anisotropy resulting from the microstructural stretching of polymer chains and, in strain-crystallizing elastomers, strain-induced crystallization mechanisms. However, the precise variation of the fracture behavior with the degree of crosslinking remains to be understood. Leveraging experiments and computational simulations, here we show that the tendency of a crack to propagate sideways in the two component Elastosil P7670 increases with the degree of crosslinking. We explore the mixing ratio for the synthesis of the elastomer that establishes the transition from forward to sideways fracturing. To assist the investigations, we construct a novel phase-field model for fracture where the critical energy release rate is directly related to the crosslinking degree. Our results demonstrate that fracture anisotropy can be modulated during the synthesis of the polymer. Then, we propose a roadmap with composite soft structures with low and highly crosslinked phases that allow for control over fracture, arresting and/or directing the fracture. The smart combination of the phases enables soft structures with enhanced fracture tolerance and reduced stiffness. By extending our computational framework as a virtual testbed, we capture the fracture performance of the composite samples and enable predictions based on more intricate composite unit cells. Overall, our work offers promising avenues for enhancing the fracture toughness of soft polymers.
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spelling doaj-art-4c06e2884b734cf193494820f77191e22025-08-20T02:39:41ZengNature Portfolionpj Computational Materials2057-39602024-12-0110111610.1038/s41524-024-01489-yCrosslinking degree variations enable programming and controlling soft fracture via sideways crackingMiguel Angel Moreno-Mateos0Paul Steinmann1Institute of Applied Mechanics, Friedrich-Alexander-Universität Erlangen-NürnbergInstitute of Applied Mechanics, Friedrich-Alexander-Universität Erlangen-NürnbergAbstract Large deformations of soft materials are customarily associated with strong constitutive and geometrical nonlinearities that originate new modes of fracture. Some isotropic materials can develop strong fracture anisotropy, which manifests as modifications of the crack path. Sideways cracking occurs when the crack deviates to propagate in the loading direction, rather than perpendicular to it. This fracture mode results from higher resistance to propagation perpendicular to the principal stretch direction. It has been argued that such fracture anisotropy is related to deformation-induced anisotropy resulting from the microstructural stretching of polymer chains and, in strain-crystallizing elastomers, strain-induced crystallization mechanisms. However, the precise variation of the fracture behavior with the degree of crosslinking remains to be understood. Leveraging experiments and computational simulations, here we show that the tendency of a crack to propagate sideways in the two component Elastosil P7670 increases with the degree of crosslinking. We explore the mixing ratio for the synthesis of the elastomer that establishes the transition from forward to sideways fracturing. To assist the investigations, we construct a novel phase-field model for fracture where the critical energy release rate is directly related to the crosslinking degree. Our results demonstrate that fracture anisotropy can be modulated during the synthesis of the polymer. Then, we propose a roadmap with composite soft structures with low and highly crosslinked phases that allow for control over fracture, arresting and/or directing the fracture. The smart combination of the phases enables soft structures with enhanced fracture tolerance and reduced stiffness. By extending our computational framework as a virtual testbed, we capture the fracture performance of the composite samples and enable predictions based on more intricate composite unit cells. Overall, our work offers promising avenues for enhancing the fracture toughness of soft polymers.https://doi.org/10.1038/s41524-024-01489-y
spellingShingle Miguel Angel Moreno-Mateos
Paul Steinmann
Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
npj Computational Materials
title Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
title_full Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
title_fullStr Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
title_full_unstemmed Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
title_short Crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
title_sort crosslinking degree variations enable programming and controlling soft fracture via sideways cracking
url https://doi.org/10.1038/s41524-024-01489-y
work_keys_str_mv AT miguelangelmorenomateos crosslinkingdegreevariationsenableprogrammingandcontrollingsoftfractureviasidewayscracking
AT paulsteinmann crosslinkingdegreevariationsenableprogrammingandcontrollingsoftfractureviasidewayscracking