Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations

This paper experimentally assess the energy consumption of a laboratory knuckle boom crane utilizing two proposed two-motor-two-pump (2M2P) motor-controlled hydraulic cylinders (MCC) in comparison to two conventional valve-controlled hydraulic cylinders (VCC). Experimental results demonstrate that u...

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Main Authors: Wei Zhao, Morten Kjeld Ebbesen, Michael Rygaard Hansen, Torben Ole Andersen
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-02-01
Series:Frontiers in Mechanical Engineering
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fmech.2025.1535120/full
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author Wei Zhao
Morten Kjeld Ebbesen
Michael Rygaard Hansen
Torben Ole Andersen
author_facet Wei Zhao
Morten Kjeld Ebbesen
Michael Rygaard Hansen
Torben Ole Andersen
author_sort Wei Zhao
collection DOAJ
description This paper experimentally assess the energy consumption of a laboratory knuckle boom crane utilizing two proposed two-motor-two-pump (2M2P) motor-controlled hydraulic cylinders (MCC) in comparison to two conventional valve-controlled hydraulic cylinders (VCC). Experimental results demonstrate that using the motor-controlled crane instead of the valve-controlled crane results in 60%–64% total energy savings. In conclusion, this study highlights the practical suitability of the 2M2P MCCs for real-world applications, showcasing their enhanced energy efficiency compared to conventional VCCs.
format Article
id doaj-art-4957d8764af443b18c304b427f67d412
institution Kabale University
issn 2297-3079
language English
publishDate 2025-02-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Mechanical Engineering
spelling doaj-art-4957d8764af443b18c304b427f67d4122025-02-07T10:25:46ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792025-02-011110.3389/fmech.2025.15351201535120Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operationsWei Zhao0Morten Kjeld Ebbesen1Michael Rygaard Hansen2Torben Ole Andersen3Department of Engineering Sciences, University of Agder, Kristiansand, NorwayDepartment of Engineering Sciences, University of Agder, Kristiansand, NorwayDepartment of Engineering Sciences, University of Agder, Kristiansand, NorwayDepartment of Energy Technology, Aalborg University, Aalborg, DenmarkThis paper experimentally assess the energy consumption of a laboratory knuckle boom crane utilizing two proposed two-motor-two-pump (2M2P) motor-controlled hydraulic cylinders (MCC) in comparison to two conventional valve-controlled hydraulic cylinders (VCC). Experimental results demonstrate that using the motor-controlled crane instead of the valve-controlled crane results in 60%–64% total energy savings. In conclusion, this study highlights the practical suitability of the 2M2P MCCs for real-world applications, showcasing their enhanced energy efficiency compared to conventional VCCs.https://www.frontiersin.org/articles/10.3389/fmech.2025.1535120/fullmotor-controlled hydraulic cylinderknuckle boom cranevalve-controlled hydraulic cylinderhydraulic energy transmissionenergy consumption
spellingShingle Wei Zhao
Morten Kjeld Ebbesen
Michael Rygaard Hansen
Torben Ole Andersen
Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations
Frontiers in Mechanical Engineering
motor-controlled hydraulic cylinder
knuckle boom crane
valve-controlled hydraulic cylinder
hydraulic energy transmission
energy consumption
title Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations
title_full Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations
title_fullStr Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations
title_full_unstemmed Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations
title_short Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations
title_sort experimental assessment of energy consumption a comparative study between motor controlled and valve controlled cylinders in knuckle boom crane operations
topic motor-controlled hydraulic cylinder
knuckle boom crane
valve-controlled hydraulic cylinder
hydraulic energy transmission
energy consumption
url https://www.frontiersin.org/articles/10.3389/fmech.2025.1535120/full
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