Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling

Cellulose nanofibers (CNFs), a new-age bio-based nanomaterial with excellent properties, have not yet been widely commercialized due to complex synthesis methodologies and high fibrillation energy consumption, leading to elevated production costs. Consequently, there is a critical need for a low-fib...

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Main Authors: Susithra Sureshkumar, Dhruvkumar Bharatbhai Patel, Swambabu Varanasi
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Carbohydrate Polymer Technologies and Applications
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666893925001379
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author Susithra Sureshkumar
Dhruvkumar Bharatbhai Patel
Swambabu Varanasi
author_facet Susithra Sureshkumar
Dhruvkumar Bharatbhai Patel
Swambabu Varanasi
author_sort Susithra Sureshkumar
collection DOAJ
description Cellulose nanofibers (CNFs), a new-age bio-based nanomaterial with excellent properties, have not yet been widely commercialized due to complex synthesis methodologies and high fibrillation energy consumption, leading to elevated production costs. Consequently, there is a critical need for a low-fibrillation energy, cost-effective, and easily scalable synthesis route for CNFs. Regardless of the fibrillation method, the biomass source plays a vital role in reducing the energy required for fibrillation. This study synergistically explored a novel biomass source with lower lignin and higher hemicellulose content, a suitable bleaching and delignification method that retains predominant hemicellulose while removing lignin and other extractives, and an efficient fibrillation route. Raw Pennisetum hohenackeri (fountain grass) was processed to produce a pulp with 20 % hemicellulose content, lower lignin content, and a carboxylate content of 0.42 mmol/g in the grass, allowing the production of CNFs with just 5 min of planetary ball milling, without any mechanical or chemical pre-treatments. The synthesized CNFs had an average diameter of 13 nm (±6 nm) and a crystallinity index of 76 %. The tensile strength of CNF films were comparable to values reported in the literature. The energy required for fibrillation was 2.95 kWh/kg, the lowest reported so far. This eco-friendly and energy-efficient fibrillation method offers a sustainable alternative for CNF production, promoting the use of renewable biomass resources.
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series Carbohydrate Polymer Technologies and Applications
spelling doaj-art-493e04db72e0494e9c68b065ef5b7d7f2025-08-20T03:45:10ZengElsevierCarbohydrate Polymer Technologies and Applications2666-89392025-06-011010079910.1016/j.carpta.2025.100799Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball millingSusithra Sureshkumar0Dhruvkumar Bharatbhai Patel1Swambabu Varanasi2Department of Chemical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, 721302, IndiaDepartment of Chemical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, 721302, IndiaCorresponding author.; Department of Chemical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, 721302, IndiaCellulose nanofibers (CNFs), a new-age bio-based nanomaterial with excellent properties, have not yet been widely commercialized due to complex synthesis methodologies and high fibrillation energy consumption, leading to elevated production costs. Consequently, there is a critical need for a low-fibrillation energy, cost-effective, and easily scalable synthesis route for CNFs. Regardless of the fibrillation method, the biomass source plays a vital role in reducing the energy required for fibrillation. This study synergistically explored a novel biomass source with lower lignin and higher hemicellulose content, a suitable bleaching and delignification method that retains predominant hemicellulose while removing lignin and other extractives, and an efficient fibrillation route. Raw Pennisetum hohenackeri (fountain grass) was processed to produce a pulp with 20 % hemicellulose content, lower lignin content, and a carboxylate content of 0.42 mmol/g in the grass, allowing the production of CNFs with just 5 min of planetary ball milling, without any mechanical or chemical pre-treatments. The synthesized CNFs had an average diameter of 13 nm (±6 nm) and a crystallinity index of 76 %. The tensile strength of CNF films were comparable to values reported in the literature. The energy required for fibrillation was 2.95 kWh/kg, the lowest reported so far. This eco-friendly and energy-efficient fibrillation method offers a sustainable alternative for CNF production, promoting the use of renewable biomass resources.http://www.sciencedirect.com/science/article/pii/S2666893925001379CelluloseCellulose nanofibersBall millingLow-energy synthesisFountain grass
spellingShingle Susithra Sureshkumar
Dhruvkumar Bharatbhai Patel
Swambabu Varanasi
Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling
Carbohydrate Polymer Technologies and Applications
Cellulose
Cellulose nanofibers
Ball milling
Low-energy synthesis
Fountain grass
title Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling
title_full Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling
title_fullStr Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling
title_full_unstemmed Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling
title_short Low energy synthesis of crystalline cellulose nanofibers from Pennisetum hohenackeri by planetary ball milling
title_sort low energy synthesis of crystalline cellulose nanofibers from pennisetum hohenackeri by planetary ball milling
topic Cellulose
Cellulose nanofibers
Ball milling
Low-energy synthesis
Fountain grass
url http://www.sciencedirect.com/science/article/pii/S2666893925001379
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AT dhruvkumarbharatbhaipatel lowenergysynthesisofcrystallinecellulosenanofibersfrompennisetumhohenackeribyplanetaryballmilling
AT swambabuvaranasi lowenergysynthesisofcrystallinecellulosenanofibersfrompennisetumhohenackeribyplanetaryballmilling