Determination of the parameters of the dynamic braking roller of the gravity pallet rack

The use of a block storage system and optimization of picking routes in warehouses reduces the costs of basic logistics operations. Equipping warehouses with racks with a gravity roller conveyor ensures a more compact arrangement of products in comparison with other types of racks, reduces the route...

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Main Authors: Guskova A.S., Safronov E.V., Nosko A.L., Solovyov V.A.
Format: Article
Language:deu
Published: Academician I.G. Petrovskii Bryansk State University 2025-03-01
Series:Научно-технический вестник Брянского государственного университета
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Online Access:https://ntv-brgu.ru/wp-content/arhiv/2025-N1/2025-01-04.pdf
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author Guskova A.S.
Safronov E.V.
Nosko A.L.
Solovyov V.A.
author_facet Guskova A.S.
Safronov E.V.
Nosko A.L.
Solovyov V.A.
author_sort Guskova A.S.
collection DOAJ
description The use of a block storage system and optimization of picking routes in warehouses reduces the costs of basic logistics operations. Equipping warehouses with racks with a gravity roller conveyor ensures a more compact arrangement of products in comparison with other types of racks, reduces the routes of pickers and automated lifting equipment. For the safe operation of the gravity roller rack, it is necessary to use brake roll-ers that limit the speed of the pallet within acceptable limits and prevent damage to the rack or cargo from excessive dynamic loads. The paper considers the devel-oped design of a dynamic braking roller, in the shell of which, through a multiplier, the engine perceives the driving torque driven by the weight of the pallet and generates a balancing electromagnetic braking torque. A technique has been developed and an expression has been obtained for selecting an engine based on its mechanical characteristics, satisfying the conditions of safe operation of the rack and taking into account the design limitations of the gravity conveyor. Experimental studies have been carried out to determine the electrical parameters of the engine necessary for the analysis of the mathematical model of the movement of the pallet on the gravity rack. The calculated and experimentally obtained dependences of pallet velocity on its mass are compared. Ranges of multiplier gear ratios, additional resistances, and slope of the web of a gravity roller conveyor are proposed for the most efficient operation of a rack with pallets weighing from 250 to 1.500 kg.
format Article
id doaj-art-48cb46ccbc09498d82a3cf9120e04705
institution OA Journals
issn 2413-9920
language deu
publishDate 2025-03-01
publisher Academician I.G. Petrovskii Bryansk State University
record_format Article
series Научно-технический вестник Брянского государственного университета
spelling doaj-art-48cb46ccbc09498d82a3cf9120e047052025-08-20T02:05:55ZdeuAcademician I.G. Petrovskii Bryansk State UniversityНаучно-технический вестник Брянского государственного университета2413-99202025-03-01111394910.22281/2413-9920-2025-11-01-39-49Determination of the parameters of the dynamic braking roller of the gravity pallet rackGuskova A.S.0Safronov E.V.1Nosko A.L.2Solovyov V.A.3Bauman Moscow State Technical UniversityBauman Moscow State Technical UniversityBauman Moscow State Technical UniversityBauman Moscow State Technical UniversityThe use of a block storage system and optimization of picking routes in warehouses reduces the costs of basic logistics operations. Equipping warehouses with racks with a gravity roller conveyor ensures a more compact arrangement of products in comparison with other types of racks, reduces the routes of pickers and automated lifting equipment. For the safe operation of the gravity roller rack, it is necessary to use brake roll-ers that limit the speed of the pallet within acceptable limits and prevent damage to the rack or cargo from excessive dynamic loads. The paper considers the devel-oped design of a dynamic braking roller, in the shell of which, through a multiplier, the engine perceives the driving torque driven by the weight of the pallet and generates a balancing electromagnetic braking torque. A technique has been developed and an expression has been obtained for selecting an engine based on its mechanical characteristics, satisfying the conditions of safe operation of the rack and taking into account the design limitations of the gravity conveyor. Experimental studies have been carried out to determine the electrical parameters of the engine necessary for the analysis of the mathematical model of the movement of the pallet on the gravity rack. The calculated and experimentally obtained dependences of pallet velocity on its mass are compared. Ranges of multiplier gear ratios, additional resistances, and slope of the web of a gravity roller conveyor are proposed for the most efficient operation of a rack with pallets weighing from 250 to 1.500 kg.https://ntv-brgu.ru/wp-content/arhiv/2025-N1/2025-01-04.pdfgravity roller conveyorrackpalletbrake rollerdynamic braking
spellingShingle Guskova A.S.
Safronov E.V.
Nosko A.L.
Solovyov V.A.
Determination of the parameters of the dynamic braking roller of the gravity pallet rack
Научно-технический вестник Брянского государственного университета
gravity roller conveyor
rack
pallet
brake roller
dynamic braking
title Determination of the parameters of the dynamic braking roller of the gravity pallet rack
title_full Determination of the parameters of the dynamic braking roller of the gravity pallet rack
title_fullStr Determination of the parameters of the dynamic braking roller of the gravity pallet rack
title_full_unstemmed Determination of the parameters of the dynamic braking roller of the gravity pallet rack
title_short Determination of the parameters of the dynamic braking roller of the gravity pallet rack
title_sort determination of the parameters of the dynamic braking roller of the gravity pallet rack
topic gravity roller conveyor
rack
pallet
brake roller
dynamic braking
url https://ntv-brgu.ru/wp-content/arhiv/2025-N1/2025-01-04.pdf
work_keys_str_mv AT guskovaas determinationoftheparametersofthedynamicbrakingrollerofthegravitypalletrack
AT safronovev determinationoftheparametersofthedynamicbrakingrollerofthegravitypalletrack
AT noskoal determinationoftheparametersofthedynamicbrakingrollerofthegravitypalletrack
AT solovyovva determinationoftheparametersofthedynamicbrakingrollerofthegravitypalletrack