Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution

Thermal barrier coatings (TBCs) are advanced material systems used to enhance performance and in-service life of components operated at high temperatures in gas turbines and other power-generation devices. Because of complexity, numerical methods became important tools both for design of these coati...

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Main Authors: K. Slámecka, P. Skalka, L. Celko, J. Pokluda, L. Saucedo-Mora, T. J. Marrow, U. Thandavamoorthy
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2015-12-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/1661
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author K. Slámecka
P. Skalka
L. Celko
J. Pokluda
L. Saucedo-Mora
T. J. Marrow
U. Thandavamoorthy
author_facet K. Slámecka
P. Skalka
L. Celko
J. Pokluda
L. Saucedo-Mora
T. J. Marrow
U. Thandavamoorthy
author_sort K. Slámecka
collection DOAJ
description Thermal barrier coatings (TBCs) are advanced material systems used to enhance performance and in-service life of components operated at high temperatures in gas turbines and other power-generation devices. Because of complexity, numerical methods became important tools both for design of these coatings and for in-service life estimations and optimization. In this contribution, two main features that affect the TBCs’ performance, namely the roughness of the bond coat and the microstructure of the ceramic top coat, are discussed based on Finite Element Method (FEM) and Finite Element Microstructure MEshfree (FEMME) simulations that were used to calculate stresses and assess damage within the coating. Roughness data obtained from plasma-sprayed CoNiCrAlY + YSZ coated samples are supplemented to discuss assumptions and results of employed numerical models.
format Article
id doaj-art-48b40f9d07654398942f278d3837f425
institution Kabale University
issn 1971-8993
language English
publishDate 2015-12-01
publisher Gruppo Italiano Frattura
record_format Article
series Fracture and Structural Integrity
spelling doaj-art-48b40f9d07654398942f278d3837f4252024-12-02T05:42:34ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932015-12-011035Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolutionK. SlámeckaP. SkalkaL. CelkoJ. PokludaL. Saucedo-MoraT. J. MarrowU. ThandavamoorthyThermal barrier coatings (TBCs) are advanced material systems used to enhance performance and in-service life of components operated at high temperatures in gas turbines and other power-generation devices. Because of complexity, numerical methods became important tools both for design of these coatings and for in-service life estimations and optimization. In this contribution, two main features that affect the TBCs’ performance, namely the roughness of the bond coat and the microstructure of the ceramic top coat, are discussed based on Finite Element Method (FEM) and Finite Element Microstructure MEshfree (FEMME) simulations that were used to calculate stresses and assess damage within the coating. Roughness data obtained from plasma-sprayed CoNiCrAlY + YSZ coated samples are supplemented to discuss assumptions and results of employed numerical models.https://www.fracturae.com/index.php/fis/article/view/1661Thermal barrier coatingsPlasma sprayingFinite element modelling
spellingShingle K. Slámecka
P. Skalka
L. Celko
J. Pokluda
L. Saucedo-Mora
T. J. Marrow
U. Thandavamoorthy
Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution
Fracture and Structural Integrity
Thermal barrier coatings
Plasma spraying
Finite element modelling
title Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution
title_full Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution
title_fullStr Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution
title_full_unstemmed Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution
title_short Plasma-sprayed thermal barrier coatings: numerical study on damage localization and evolution
title_sort plasma sprayed thermal barrier coatings numerical study on damage localization and evolution
topic Thermal barrier coatings
Plasma spraying
Finite element modelling
url https://www.fracturae.com/index.php/fis/article/view/1661
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AT pskalka plasmasprayedthermalbarriercoatingsnumericalstudyondamagelocalizationandevolution
AT lcelko plasmasprayedthermalbarriercoatingsnumericalstudyondamagelocalizationandevolution
AT jpokluda plasmasprayedthermalbarriercoatingsnumericalstudyondamagelocalizationandevolution
AT lsaucedomora plasmasprayedthermalbarriercoatingsnumericalstudyondamagelocalizationandevolution
AT tjmarrow plasmasprayedthermalbarriercoatingsnumericalstudyondamagelocalizationandevolution
AT uthandavamoorthy plasmasprayedthermalbarriercoatingsnumericalstudyondamagelocalizationandevolution