Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections

Cold-formed steel (CFS) channel beams are increasingly used as primary structural elements in modern construction due to their lightweight and high-strength characteristics. To accommodate building services, these members often feature perforations—typically circular and unstiffened—produced by punc...

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Main Authors: G. Beulah Gnana Ananthi, Dinesh Lakshmanan Chandramohan, Dhananjoy Mandal, Asraf Uzzaman
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Buildings
Subjects:
Online Access:https://www.mdpi.com/2075-5309/15/15/2679
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author G. Beulah Gnana Ananthi
Dinesh Lakshmanan Chandramohan
Dhananjoy Mandal
Asraf Uzzaman
author_facet G. Beulah Gnana Ananthi
Dinesh Lakshmanan Chandramohan
Dhananjoy Mandal
Asraf Uzzaman
author_sort G. Beulah Gnana Ananthi
collection DOAJ
description Cold-formed steel (CFS) channel beams are increasingly used as primary structural elements in modern construction due to their lightweight and high-strength characteristics. To accommodate building services, these members often feature perforations—typically circular and unstiffened—produced by punching. Recent studies indicate that adding edge stiffeners, particularly around circular web openings, can improve flexural strength. Extending this idea, attention has shifted to hexagonal web perforations; however, limited research exists on the bending performance of hexagonal cold-formed steel channel beams (HCFSBs). This study presents a detailed nonlinear finite element (FE) analysis to evaluate and compare the flexural behaviour of HCFSBs with unstiffened (HUH) and edge-stiffened (HEH) hexagonal openings. The FE models were validated against experimental results and expanded to include a comprehensive parametric study with 810 simulations. Results show that HEH beams achieve, on average, a 10% increase in moment capacity compared to HUH beams. However, when evaluated using current Direct Strength Method (DSM) provisions, moment capacities were underestimated by up to 47%, particularly in cases governed by lateral–torsional or distortional buckling. A reliability analysis confirmed that the proposed design equations yield accurate and dependable strength predictions.
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spelling doaj-art-48165f2e7e1844b2a9f16cb7f463ab642025-08-20T04:00:50ZengMDPI AGBuildings2075-53092025-07-011515267910.3390/buildings15152679Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel SectionsG. Beulah Gnana Ananthi0Dinesh Lakshmanan Chandramohan1Dhananjoy Mandal2Asraf Uzzaman3Department of Civil Engineering, College of Engineering Guindy Campus, Anna University, Chennai 600025, IndiaSchool of Engineering, Civil Engineering, The University of Waikato, Hamilton 3216, New ZealandDepartment of Civil Engineering, Sanaka Educational Trust’s Group of Institution, Durgapur 712212, IndiaLecturer in Mechanical Engineering, School of Computing, Engineering and Physical Sciences, University of the West of Scotland, Paisley Campus, High Street, Paisley PA1 2BE, UKCold-formed steel (CFS) channel beams are increasingly used as primary structural elements in modern construction due to their lightweight and high-strength characteristics. To accommodate building services, these members often feature perforations—typically circular and unstiffened—produced by punching. Recent studies indicate that adding edge stiffeners, particularly around circular web openings, can improve flexural strength. Extending this idea, attention has shifted to hexagonal web perforations; however, limited research exists on the bending performance of hexagonal cold-formed steel channel beams (HCFSBs). This study presents a detailed nonlinear finite element (FE) analysis to evaluate and compare the flexural behaviour of HCFSBs with unstiffened (HUH) and edge-stiffened (HEH) hexagonal openings. The FE models were validated against experimental results and expanded to include a comprehensive parametric study with 810 simulations. Results show that HEH beams achieve, on average, a 10% increase in moment capacity compared to HUH beams. However, when evaluated using current Direct Strength Method (DSM) provisions, moment capacities were underestimated by up to 47%, particularly in cases governed by lateral–torsional or distortional buckling. A reliability analysis confirmed that the proposed design equations yield accurate and dependable strength predictions.https://www.mdpi.com/2075-5309/15/15/2679finite element analysiscold-formed steelhexagonal perforationsedge-stiffened perforationsflexural strengthdirect strength method
spellingShingle G. Beulah Gnana Ananthi
Dinesh Lakshmanan Chandramohan
Dhananjoy Mandal
Asraf Uzzaman
Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
Buildings
finite element analysis
cold-formed steel
hexagonal perforations
edge-stiffened perforations
flexural strength
direct strength method
title Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
title_full Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
title_fullStr Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
title_full_unstemmed Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
title_short Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
title_sort flexural strength of cold formed steel unstiffened and edge stiffened hexagonal perforated channel sections
topic finite element analysis
cold-formed steel
hexagonal perforations
edge-stiffened perforations
flexural strength
direct strength method
url https://www.mdpi.com/2075-5309/15/15/2679
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AT dineshlakshmananchandramohan flexuralstrengthofcoldformedsteelunstiffenedandedgestiffenedhexagonalperforatedchannelsections
AT dhananjoymandal flexuralstrengthofcoldformedsteelunstiffenedandedgestiffenedhexagonalperforatedchannelsections
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