Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures

Abstract Substituting fiber-reinforced plastics (FRP) with wood-based materials significantly increases the sustainability of fiber-metal laminates (FML). Therefore, the present work compares the three-point bending behavior of simple wood laminates with that of hybrid aluminum-wood laminates. Wood...

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Main Authors: Eva Graf, Philipp Matz, Peter Auer, Johannes Painer, Christof Sommitsch, Josef Domitner
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-99234-y
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author Eva Graf
Philipp Matz
Peter Auer
Johannes Painer
Christof Sommitsch
Josef Domitner
author_facet Eva Graf
Philipp Matz
Peter Auer
Johannes Painer
Christof Sommitsch
Josef Domitner
author_sort Eva Graf
collection DOAJ
description Abstract Substituting fiber-reinforced plastics (FRP) with wood-based materials significantly increases the sustainability of fiber-metal laminates (FML). Therefore, the present work compares the three-point bending behavior of simple wood laminates with that of hybrid aluminum-wood laminates. Wood laminates consisting of four layers of 1-mm-thick birch veneers were adhesive-bonded with a single 1-mm-thick sheet of commercial aluminum alloy EN AW-6016-T4. Longitudinal, transverse, and bidirectional orientations of the wood fibers were considered. Prior to three-point bending, the laminates were exposed to different moistures and temperatures. The bending behavior was analyzed in terms of (i) the maximum bending force, (ii) the bending angle at maximum bending force, and (iii) the strains monitored on the side surface of the laminates during each bending test. The simulation software LS-DYNA was used to create a finite element (FE) model of the bending procedure, which considered the experimentally determined material properties. In general, the hybrid aluminum-wood laminates showed a larger bending angle at maximum bending force than simple wood laminates. The maximum bending force of the laminates gradually decreased with increasing moisture content. The FE model was able to predict the bending behavior at different moisture and temperature conditions.
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spelling doaj-art-457a7973fa9b4a17a1ef633cbbbc3c342025-08-20T01:51:32ZengNature PortfolioScientific Reports2045-23222025-05-0115112010.1038/s41598-025-99234-yBending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structuresEva Graf0Philipp Matz1Peter Auer2Johannes Painer3Christof Sommitsch4Josef Domitner5Institute of Materials Science, Joining and Forming, Research Group of Lightweight and Forming Technologies, Graz University of Technology (TUG)Virtual Vehicle Research GmbH (ViF)Institute of Materials Science, Joining and Forming, Research Group of Lightweight and Forming Technologies, Graz University of Technology (TUG)W.E.I.Z. Forschungs & Entwicklungs gGmbH, Innovation Centre W.E.I.Z.Institute of Materials Science, Joining and Forming, Research Group of Lightweight and Forming Technologies, Graz University of Technology (TUG)Institute of Materials Science, Joining and Forming, Research Group of Lightweight and Forming Technologies, Graz University of Technology (TUG)Abstract Substituting fiber-reinforced plastics (FRP) with wood-based materials significantly increases the sustainability of fiber-metal laminates (FML). Therefore, the present work compares the three-point bending behavior of simple wood laminates with that of hybrid aluminum-wood laminates. Wood laminates consisting of four layers of 1-mm-thick birch veneers were adhesive-bonded with a single 1-mm-thick sheet of commercial aluminum alloy EN AW-6016-T4. Longitudinal, transverse, and bidirectional orientations of the wood fibers were considered. Prior to three-point bending, the laminates were exposed to different moistures and temperatures. The bending behavior was analyzed in terms of (i) the maximum bending force, (ii) the bending angle at maximum bending force, and (iii) the strains monitored on the side surface of the laminates during each bending test. The simulation software LS-DYNA was used to create a finite element (FE) model of the bending procedure, which considered the experimentally determined material properties. In general, the hybrid aluminum-wood laminates showed a larger bending angle at maximum bending force than simple wood laminates. The maximum bending force of the laminates gradually decreased with increasing moisture content. The FE model was able to predict the bending behavior at different moisture and temperature conditions.https://doi.org/10.1038/s41598-025-99234-yLightweight designWood-metal compositesAluminum alloysBending behaviorFE simulation
spellingShingle Eva Graf
Philipp Matz
Peter Auer
Johannes Painer
Christof Sommitsch
Josef Domitner
Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
Scientific Reports
Lightweight design
Wood-metal composites
Aluminum alloys
Bending behavior
FE simulation
title Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
title_full Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
title_fullStr Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
title_full_unstemmed Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
title_short Bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
title_sort bending behavior of hybrid laminates made of aluminum and wood for sustainable lightweight structures
topic Lightweight design
Wood-metal composites
Aluminum alloys
Bending behavior
FE simulation
url https://doi.org/10.1038/s41598-025-99234-y
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AT philippmatz bendingbehaviorofhybridlaminatesmadeofaluminumandwoodforsustainablelightweightstructures
AT peterauer bendingbehaviorofhybridlaminatesmadeofaluminumandwoodforsustainablelightweightstructures
AT johannespainer bendingbehaviorofhybridlaminatesmadeofaluminumandwoodforsustainablelightweightstructures
AT christofsommitsch bendingbehaviorofhybridlaminatesmadeofaluminumandwoodforsustainablelightweightstructures
AT josefdomitner bendingbehaviorofhybridlaminatesmadeofaluminumandwoodforsustainablelightweightstructures